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EMBA Session November 15,2012
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Overview of Lecture Review of cost behaviors Rationale for ABC approach Factors supporting an ABC system Cost flows Steps in implementation Examples Level of acceptance of ABC costing
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Types of Costs Fixed costs Variable costs Mixed costs
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Relating Costs to Objectives Traceable costs Direct labor Direct material Allocated costs Fixed overhead Variable overhead
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Traditional Allocation Method Purchasing Warehousing Engineering Maintenance Product B Product A Direct Labor Hours
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Rational for ABC Approach Single allocation rate not sufficient Currently many firms must target price their products ABC assists in target pricing Advent of high speed computing power made ABC feasible
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Environmental Factors Supporting ABC Approach High levels of competition Very diverse product mix Low cost of measurement for additional data required
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ABC Cost Flow Schematic Warehouse Maintenance Purchasing Engineering Product A Product B Purchase Orders Number of Receipts Number of Hours
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Implementation Steps Identify the cost objectives Identify the direct costs of the products Identify the overhead cost pools Select the appropriate drivers Test the assumptions Install
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Example of Product Costing Raw Material $150,000 15,000 Receipts Purchased Parts $600,000 1,000 Receipts Material Movements 250,000 250 Setups Product AProduct BProduct C Product D Raw Materials Department $1,000,000
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Allocation Using Single Driver $1,000,000 16,000 Receipts = $62.50 per receipt No. of ProductReceiptsRate Allocated Cost A4,040$62.50$252,500 B6,200$62.50387,500 C2,000$62.50125,000 D 3,750$62.50 235,000 16,000$1,000,000
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Calculation of Multiple Rates No. ofPer Cost PoolPool DollarsDriversDriverDriver Raw Material$ 150,00015,000$10Per Receipt Purchased Parts 600,0001,000 $600Per Receipt Material Handling 250,000250$1,000Per Setup $1,000,000
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Use of Activities by Products
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Allocation to Products
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Comparison of Two Methods ProductTraditional ABC Method Variance A$ 252,500$ 114,000$ 138,500 Over B387,500260,000127,500 Over C125,000385,000260,000 Under D 235,000 241,000 6,000 Under Totals $1,000,000$1,000,000 $ 0
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Retail Example of ABC Costing
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Traditional Allocation
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Identify Cost Pools and Drivers No. ofCost per ActivityDriver Cost PoolDriversDriver Ordering# of P.O. $5,20052$100 Delivery# of Del.$8,400105$ 80 Stocking# of L.H. $5,760280$ 20 Cust. Sup.# of Items $10,24051,200.20 Bottle Return$400 Total $30,000
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New Cost Drivers
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Results Applying ABC
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Acceptance of ABC Costing Approximately 60% of manufacturing firms in the US have tried ABC 10%-20% finally kept it in place Reasons for rejection: Cost of gathering information Complexity outweighs usefulness Disagreement on proper drivers
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Copyright by Frank Ilett, 2012
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