1. Textile Machinery Division INNOVATIONS IN NEEDLE PUNCHING – MEDICAL TEXTILES

2. Textile Machinery Division MEDICAL TEXTILES  Textiles used for hygiene & health care operations.

3. Textile Machinery Division Constituent Element of Medical Textile Product Polymers Fibres Yarns WovenKnitted Braided Non-woven Fabrics Textile Medical Products

4. Textile Machinery Division CLASSIFICATION - Application  Healthcare & Hygiene Products  Extracorporeal Devices  Implantable Materials  Non- implantable Materials

5. Textile Machinery Division HEALTHCARE & HYGIENE NONWOVEN PRODUCTS FibresApplications Polyester & Polyethylene Protective Clothing, incontinence, diaper/sheet, Cover Stock Superabsorbent fibres,wood fluff Absorbent Layer PolyethyleneOuter Layer Viscose/LyocellClothes/Wipes

6. Textile Machinery Division HEALTHCARE & HYGIENE NONWOVEN PRODUCTS FibresApplications Cotton, Polyester & Polypropylene Surgical Gowns ViscoseSurgical Caps Viscose, Polyester, Glass Surgical Masks Polyester & PolyethyleneSurgical Drapes, Cloths

7. Textile Machinery Division Non-Implantable Material – Nonwoven Products FibresApplications Cotton, Viscose & LyocellAbsorbent Pads Viscose, Cotton Lint, Wood PulpWadding Poly-lactide, Poly-glycolide, CarbonScaffold

8. Textile Machinery Division Non-Woven Property – Medical Applications  Porosity  Weight of fabric  Thickness  Nonwovens are easy to sterilize  Various Manufacturing technique options according to applications  Economical Manufacturing Process

9. Textile Machinery Division Non-Woven  Nonwovens are webs made of fibres / Polymers – Web Forming  For End-use application – Web Bonding  Web Bonding Methods can be  Mechanical  Needle Punching  Spunlace  Thermal  Chemical

10. Textile Machinery Division History Dilo founded in 1902 Spinnbaufounded in 1948 Temafa founded in 1874 DiloSpinnbau since 1996 DiloTemafasince 2005

11. Textile Machinery Division NEEDLE PUNCHING TECHNOLOGY

12. Textile Machinery Division Fibre – Opening & Blending Nonwoven Carding Cross-Lapping Pre-Needle Loom Finish Needle Loom Winding & Cutting NEEDLE PUNCHING FLOWCHART

13. Textile Machinery Division FIBRE OPENING & BLENDING

14. Textile Machinery Division NON-WOVEN CARDING

15. Textile Machinery Division

16.  Felting needles penetrate through crosslapped fibre batt  Barbs of felting needles catch and transport fibres  By means of this fibres entangle, fibre batt consolidates and needle felt with strength properties is created NEEDLE FELT TECHNOLGY

17. Textile Machinery Division NONWOVEN CARD CROSS LAPPER NEEDLE LOOM LAYOUT FIBRE OPENING & BLENDING

18. Textile Machinery Division WHY NEEDLE PUNCHED FABRICS !  3 – D Structure  Composites.  Extremely High Densities  High Strength - Geo-Textile Fabrics  Superior Filtration Properties - World’s Filtration Media

19. Textile Machinery Division Major Applications – So Far  Automotives  Geo-Textiles  Filtration materials  Wipes  Synthetic Leather

20. Textile Machinery Division Major Applications –So Far  Floor coverings & Wall coverings  Roofing felts  Blankets  Decoration felts  Paper machine felts

21. Textile Machinery Division INNOVATIONS Hyper Lacing with Cyclopunching

22. Textile Machinery Division CYCLOPUNCHING  Translatory & Circular Moving path – New Kinematical Concept  High Density Needling - Individual Fibre transport  Small Dimensional Changes & distortion in the fabric plane.

23. Textile Machinery Division

24. HYPER LACING Vs Std Web Formation  Minimum GSM – 25  Card Feed – Vento Feed  DELTA CARD  HYPER LAYER  Minimum GSM – 80  Card Feed – Chute Feed  Servo or Super Servo Card  Horizontal Cross Lapper

25. Textile Machinery Division DELTA CARD

26. Textile Machinery Division Economic Considerations CriteriaCyclopunching without preparation and web forming Spunlace line incl.drying without preparation and web forming Space Requirementapprox.200 Sq.Mtrapprox.700 Sq.Mtr Investmentapprox. 4 Mill. Eurapprox. 6 Mill. Eur Powerapprox.150 KW / Mtr working width at 0.10 Eur / Kwh approx. 1000 KW / Mtr Working Width at 0.10 Eur / Kwh Water Consumption NILapprox. 1.1 KL / Hr / Mtr Working Width 20 Ltr / Min / Mtr Working Width Waste Water anti-pollution requirements NIL approx.1.1 KL / H / Mtr working width at 5.0 Eur / Sq. Mtr Fibre LossNIL approx. 5% Kg Product at 1.50 Eur / Kg ConsumablesNeedles and needle boards ca.0.133 Eur / Kg / Mtr working width Needle life: approx. 300 Mill. Stroke Jet Strips Ca. 0.004 Eur / Kg / Mtr Working Width; Strip Life: approx. 1 Year at 50 bar Operating Costs of Energy, Water, Fibre loss, needles and boards, jet strips ( Without depriciation, interest, personnel, fibre material, chemicals for water treatment ) at 7,000 Working hours / year approx.0.995 Eur per min and m working width approx. 2.061 Eur per min and m working width Working Width : 2.5 Mtr, Production Speed : 100 Mtr / Min Final Product Weight : 50 GSM, Final Product Output : 750 Kg / Hr

27. Textile Machinery Division Cyclopunch – Application Areas  Medical Products : Gowns, Drapes, Cover sheets, Towels, Wound Dressings, Wet Tissue, Pads  Sanitary Products : Baby Wipes  Household and Industrial Wipes, Car Wipes  Home Furnishings : Table Cloths, Napkins, Interlings, Coating Substrates, Synthetic Leather  Automotive Applications : Headliner, Interior Trim  Filtration Material

28. Textile Machinery Division Hyperlacing

29. Textile Machinery Division Market scenario – US Market U.S.Trade of Nonwoven Roll Goods (HTS code 5603, aggregated ) 200220032004200520062007 % Change (2006 - 07 Imports ( Mn. Kg )116138167.3169.8161.9185.914.8 Exports ( Mn.Kg )180195227.3263.3270.9258.64.5 U.S.MARKET POTENTIAL

30. Textile Machinery Division Estimated Value of Exports & Imports, Nonwoven Roll Goods 2002 - 2007 FAS Value : U.S.Exports ( Mn. $ ) 200220032004200520062007 $744.40$914.10$1,027.30$1,239.60$1,391.60$1,302.60 General Customs Value : U.S.Imports ( Mn. $) 200220032004200520062007 $437.80$547.00$631.80$712.70$703.00$809.00 U.S.MARKET POTENTIAL

31. Textile Machinery Division US TRADE of NONWOVENS.xls

32. Textile Machinery Division S.NO MEDICAL TEXTILE PRODUCT MARKET POTENTIAL ( Rs Mn) 20052010 1Sanitary Napkins48198519 2Incontinence Diapers6051070 3Surgical Dressing582810302 4Health Care Textiles14912635 5Sutures31605587 6Medical Devices & Implants11902104 Consumption on Different Categories of Medical Textiles

33. Textile Machinery Division ROAD AHEAD  Enough Awareness on Technology & Potential  Time to TPI  Product – Market – Flexibility  Our Role – Right Technology – Cont. Technical Support – Project Implementation

34. Textile Machinery Division Traditional to Technical Diversify - Flourish Thank you