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Selecting Nozzles while Calibrating Your Field Sprayer Cecil Tharp Pesticide Education Program Montana State University Extension
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Proper Calibration Offers Better Pest Control Environmental and human safety Effective use of time Save $$
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Backpack Sprayer (GPA) 128 th Acre Method Use water when calibrating Use same nozzles and filters as when spraying Measure an 18 ½ by 18 ½ ft area. Spray area with water and time how long it takes Constant speed and constant pressure Spray water into a container for same amount of time. Ounces = Gallons Per Acre Applied
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Sample Scenario Using 128 th Acre Scenario Takes 10 seconds to spray 128 th Acre In 10 seconds you spray 10 ounces. What is the GPA output? 10 GPA
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CALIBRATING BOOM SPRAYERS CALIBRATING BOOM SPRAYERS Find GPA? How?
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Product Label Recommendations Your product label often describes the proper GPA (gallons per acre) for your sprayer. ex. 20 GPA is recommended Use the 5940 METHOD to find your nozzle size GPM = GPA * W * MPH / 5940
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5940 method GPM = GPA * W * MPH / 5940 GPA = Gallons Per Acre (product label) GPM = Gallons per Minute collected from a single nozzle (Make sure all nozzle are within a 5% range.) 5940 is a constant MPH = Field Speed W = 1) width between nozzles in inches or 2) width of a broadjet swath in inches.
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Selecting the Appropriate Nozzle GPM = GPA * W * MPH / 5940 Let’s say you need to spray 20 GPA, you have 30” spaced nozzles, and you will drive 5 mph. GPM = 20 GPA * 30” * 5mph / 5940 0.505 or 0.5 GPM nozzles needed
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Selecting Nozzles (TeeJet.com) Solid Stream Nozzles Handgun sprayers (livestock, tree pests, crevice treatment) Cone Nozzles Complete penetration desired Fan Pattern Nozzles Uniform spray coverage Most Common
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Find the correct nozzles Flat Fan Nozzles Standard: 30 – 60 PSI Even (E): uniform / banded applications Extended Range (XR or LFT): 15 – 25 PSI / drift control can be as high as 60 PSI ex. XR8001SS Spray angles are 65, 73, 80, and 110 We obtained 0.5 GPM so you would need a nozzle labeled with 05.
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Selecting the right Nozzles (what material) Nozzle MaterialNozzle Life Brass (B)Poor Nylon Fair Stainless Steel (S)Good Plastic Good Hardened Stainless SteelExcellent
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Nozzle Description Ex. XR8001SS 1 st 2 letters are the acronym for type of nozzle (Extended Range Flat Fan) Last 2 numbers are always GPM =.1 GPM Numbers remaining determine the width of your spray from each nozzle: 80 degrees / determines height of your sprayer Last 2 letters are always material. = Stainless Steel
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Examples of what you will see: Some Examples of Nozzle Material Acronyms XR8004VS - Stainless Steel with Visflo color-coding XR8004VS - Stainless Steel with Visflo color-coding XR11004-VP - Polymer with VisiFlo color-coding XR11004-VP - Polymer with VisiFlo color-coding XR11004-VK - Ceramic with polypropylene VisiFlo color- coding XR11004-VK - Ceramic with polypropylene VisiFlo color- coding XR8010SS - Stainless Steel XR8010SS - Stainless Steel XR11004VB - Brass with VisiFlo color-coding (110°)
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Double Check your GPA Annually Goal: To determine how many gallons of liquid your sprayer actually emits onto 1 acre. Boom Sprayer Shortcut Method to Determine GPA Longhand Method
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Check nozzle spacing and height
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Boom Level or Nozzle Angle Correct
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Worn Spray Tips
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Verify that all nozzles are equal
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Nozzle Output Check nozzle output for 1 minute and get average If each nozzles output is not greater or less than 5% off of average, all is well. How?
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5% error level To find 5% Find your average…48 oz Move the decimal place one space to the left. 48. = 4.8 This is a 10% error Divide by 2 = 2.4. This is 5% error Now add 2.4 to 48 for +5% Subtract 2.4 from 48 for 5% Error range = 45.6 and 50.4 Any nozzle output between 45.6 and 50.4 is OK!
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GPA for Boom Sprayer cont. Shortcut Method 1 st – Determine Nozzle output is same. 2 nd – Flag out Course Length based on your nozzle spacing 18” = 227’ course length 20” = 204’ course length 30” = 136’ course length 40” = 102’ course length Or 340 / spacing in feet 3 rd - Drive course in gear and rpm you will use when spraying and will use when spraying and time yourself. time yourself.
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GPA for Boom Sprayer cont.. Conduct 2 or 3 times and get average 4 th - Collect liquid from 1 nozzle for this amount of time amount of time 5 th - Ounces of liquid collected = GPA
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Sample Scenario Boom Sprayer 18” wide nozzles, 6 nozzles What to do? Travel 227’ and time 30 seconds Measure amount delivered in that 30 seconds 15 ounces in 30 seconds 15 GPA
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You know GPA, now how much solution do you need? Acres * GPA = Volume in Tank 10 acres * 30 GPA = 300 Gallons
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How much chemical do you need? Acres * product rate = Total Product Product Rate = 2 pints / Acre You will be spraying 10 acres 20 pints of product
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Sample Questions You have an output of 20 GPA You need to spray 300 acres #1 - How much of a spray mixture will you need? 6000 gallons 6000 gallons You need to apply 2 oz / acre of Warrior 1E. #2 - How much product do you put in tank? 600 oz of Warrior 600 oz of Warrior
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Questions Continued #3 You have 20” nozzles and travel 204’ in 25 seconds. -You collect 10 ounces in 25 seconds. -What is your GPA? 10 GPA
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Question continued You are trying to select a nozzle and it reads XR11004B. You are trying to select a nozzle and it reads XR11004B. #4 What type of nozzle is this? Extended Range Flat Fan #5 What angle of spray mist is emitted from these nozzles? 110 degrees #6 How low can you hold this boom at this spray angle? 15 – 18” #7 How many gallons per minute does this nozzle emit at a standard pressure? .4 Gallons Per Minute (standard 40 PSI) #8 What material is this? Brass #9 What is the nozzle life of this nozzle? Poor
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Questions? #10: What width and length would easily qualify for using the short cut 128 th acre method for calibrating your backpack sprayer? 18 1/2 x 18 ½ feet
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Questions
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