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Published byDebra Lyons Modified over 9 years ago
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Formate brines – Some published milestones 2005 -2010 200520062007200820092010 OMV Pakistan start using K formate to drill and complete (with ESS) in HPHT gas wells K/Cs formate brines used as well perforating fluids in 11 HPHT gas fields in UK North Sea : Dunbar, Shearwater, Elgin, Devenick, Braemar, Rhum, Judy, Glenelg, Kessog, Jura and West Franklin 1999-2011 Saudi Aramco start using K formate to drill and complete (with ESS) in HPHT gas wells Potassium formate from Addcon Gravel pack with K formate brine in Statfjord B First MPD operation in Kvitebjørn with K/Cs formate “designer fluid” First of 12 completions in the Kashagan field with K/Cs formate Total’s West Franklin F9 well (204 o C) perforated in K/Cs formate brine Petrobras use K formate brine for open hole gravel packs in Manati field
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Saudi Aramco have been drilling HPHT gas wells with potassium formate brine since 2003 Potassium formate from Addcon
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Saudi Aramco use of formate brines, 2003-2009 7 deep gas fields 44 HPHT wells drilled 70,000 ft of reservoir drilled at high angle 90,000 bbl of brine recovered and re-used Good synergy with ESS, also OHMS fracturing Potassium formate from Addcon
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Summary from Aramco’s OTC paper 19801 Potassium formate from Addcon
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Pakistan - OMV use potassium formate brine for HPHT deep gas well drilling and completions Potassium formate from Addcon
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Extracts from OMV’s SPE papers and SPE presentations – note 1,700 psi overbalance, and 350 o F Potassium formate from Addcon
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North Sea - K/Cs formate brines used as combined HPHT drill-in and completion fluids 33 development* wells drilled and completed in 7 HPHT offshore gas fields Huldra (6 ) Tune (4) Devenick (2) Kvitebjoern (8 O/B and 5 MPD) Valemon (1) Kristin (2) – Drilled only Vega (5) * Except Valemon (appraisal well) Mostly open hole stand-alone sand screen completions Potassium formate from Addcon
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Tune field – HP/HT gas condensate reservoir drilled and completed with K formate brine, 2002 4 wells : 350-900 m horizontal reservoir sections. Open hole screen completions. Suspended for 6-12 months in formate brine after completion Potassium formate from Addcon
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Tune wells - Initial Clean-up – Operator’s view (direct copy of slide) June 2003 Potassium formate from Addcon Wells left for 6-12 months before clean-up Clean-up : 10 - 24 hours per well Well performance Qgas 1.2 – 3.6 MSm3/d PI 35 – 200 kSm3/d/bar Well length sensitive No indication of formation damage Match to ideal well flow simulations (Prosper) - no skin Indications of successful clean-up Shut-in pressures Water samples during clean-up Formate and CaCO 3 particles Registered high-density liquid in separator Tracer results A-12 T2H non detectable A-13 H tracer indicating flow from lower reservoir first detected 5 sd after initial clean-up doubled well productivity compared to initial flow data No processing problems Oseberg Field Center
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Tune – Production of recoverable gas and condensate reserves since 2003 (NPD data) Good early production from the 4 wells - No skin (no damage) - 12.4 million m 3 gas /day - 23,000 bbl/day condensate Good sustained production - 90% of recoverable hydrocarbon reserves produced by end of Year 7 NPD current estimate of RR: - 18.3 billion m 3 gas - 3.3 million bbl condensate Rapid and efficient drainage of the reservoir Potassium formate from Addcon
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6 production wells 1-2 Darcy sandstone BHST: 147 o C TVD : 3,900 m Hole angle : 45-55 o Fluid density: SG1.89-1.96 230-343 m x 8 1 /2 ” reservoir sections Open hole completions, 6 5 /8 ” wire wrapped screens Lower completion in formate drilling fluid and upper completions in clear brine Huldra field – HPHT gas condensate reservoir drilled and completed with K/Cs formate brine, 2001 Potassium formate from Addcon
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Huldra – Production of recoverable gas and condensate reserves since Nov 2001 (NPD data) Plateau production from first 3 wells - 10 million m 3 gas /day - 30,000 bbl/day condensate Good sustained production - 78% of recoverable gas and 89% of condensate produced by end of Year 7 - Despite rapid pressure decline..... NPD current estimate of RR: - 17.5 billion m 3 gas - 5.1 million bbl condensate Rapid and efficient drainage of the reservoir Potassium formate from Addcon
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13 wells to date – 8 O/B, 5 in MPD mode 100 mD sandstone BHST: 155 o C TVD : 4,000 m Hole angle : 20-40 o Fluid density: SG 2.02 for O/B 279-583 m x 8 1 /2 ” reservoir sections 6 wells completed in open hole : 300-micron single wire-wrapped screens. Remainder of wells cased and perforated Kvitebjørn field – HPHT gas condensate reservoir drilled and completed with K/Cs formate brine, 2004-2013 Potassium formate from Addcon
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A few of the highlights from Kvitebjoern Kvitebjoern well Completion time (days) A-417.5 A-517.8 A-1514.8 A-1015.9 A-612.7 * * Fastest HPHT well completion in the North Sea “The target well PI was 51,000 Sm 3 /day/bar This target would have had a skin of 7” “A skin of 0 would have given a PI of 100,000” “THE WELL A-04 GAVE A PI OF 90,000 Sm 3 /day/bar (ANOTHER FANTASTIC PI)” Operator comments after well testing (Q3 2004 ) The Well PI was almost double the target Potassium formate from Addcon Fast completions and high well productivity
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Kvitebjørn– Production of recoverable gas and condensate reserves since Oct 2004 (NPD data) Good production reported from first 7 wells in 2006 - 20 million m 3 gas /day - 48,000 bbl/day condensate Good sustained production (end Y8) - 37 billion m 3 gas - 17 million m 3 of condensate - Produced 70% of original est. RR by end of 8th year NPD : Est. RR have been upgraded - 89 billion m 3 gas (from 55) - 27 million m 3 condensate (from 22) Note : Shut down 15 months, Y3-5 - To slow reservoir pressure depletion - Repairs to export pipeline Potassium formate from Addcon
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Economic benefits of using formate brines SPE 130376 (2010): “A Review of the Impact of the Use of Formate Brines on the Economics of Deep Gas Field Development Projects” SPE 145562 (2011): “Life Without Barite: Ten Years of Drilling Deep HPHT Gas Wells With Cesium Formate Brine” Potassium formate from Addcon
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Economic benefits from using formate brines - Good well performance and recovery of reserves “High production rates with low skin” * “ We selected formate brine to minimise well control problems and maximise well productivity”* * Quotes by Statoil relating to Kvitebjoern wells (SPE 105733) Potassium formate from Addcon
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Economic benefits from using formate brines - More efficient and safer drilling “ a remarkable record of zero well control incidents in all 15 HPHT drilling operations and 20 HPHT completion operations” Better/safer drilling environment saves rig-time costs Stable hole: see LWD vs. WL calipers in shale Elimination of well control* and stuck pipe incidents Good hydraulics, low ECD Good ROP in hard abrasive rocks * See next slide for details Potassium formate from Addcon
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Economic benefits from using formate brines - Improved well control and safety Elimination of barite and its sagging problems Elimination of oil-based fluids and their gas solubility problem Low solids brine Low ECD (SG 0.04-0.06) and swab pressures Inhibition of hydrates Ready/rapid surface detection of well influx Elimination of hazardous zinc bromide brine Potassium formate from Addcon
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- Drill-in and completing with formate brine allows open hole completion with screens - Clean well bores mean no tool/seal failures or blocked screens - Completion time 50% lower than wells drilled with OBM “ fastest HPHT completion operation ever performed in North Sea (12.7 days)” Economic benefits from using formate brines - More efficicient/faster completions Potassium formate from Addcon
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No differential sticking Pipe and casing running speeds are fast Mud conditioning and flow-check times are short Displacements simplified, sometimes eliminated Duration of flow back (minutes) Fluid Gain (bbl) 300.8 150.56 200.44 300.56 Potassium formate from Addcon Flow check fingerprint for a Huldra well Economic benefits from using formate brines - Operational efficiencies
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Economic benefits from using formate brines - Good reservoir definition if Cs present in fluid High density filtrate and no barite Filtrate Pe up to 259 barns/electron Unique Cs feature - makes filtrate invasion highly visible against formation Pe of 2-3 b/e LWD can “see” the filtrate moving (e.g. see the resistivity log on far right – drill vs ream Good for defining permeable sands (see SAND-Flag on log right ) Consistent and reliable net reservoir definition from LWD and wireline Potassium formate from Addcon
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Economic benefits from using formate brines - Good reservoir imaging Highly conductive fluid Clear resistivity images Information provided: - structural dip - depositional environment - geological correlations Potassium formate from Addcon
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Formate brines – Summary of economic benefits provided to users Formate brines tend to improve oil and gas field development economics by : Reducing well delivery time and costs Improving well/operational safety and reducing risk Maximising well performance Providing more precise reservoir definition Potassium formate from Addcon
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OPERATORLOCATION Packer Fluid (ppg) BHT (°C) BHT (°F) Start Date End Date Comments DevonWC 165 A-78.6 KFo1493001/2005 DevonWC 165 A-88.6 KFo1493001/2006 Devon WC 575 A-3 ST2 9.5 KFo1322705/2005 WOG/DevonMO 862 #112.0 NaKFo2154204/20055/2006 Well P&A – H 2 O production – G-3 in excellent condition BP/ApacheHI A-5 #111.5 NaKFo1643502/20024/2008 Well P&A - Natural depletion – S13Cr in excellent condition ExxonMobilMO 822 #712.0 NaKFo2154202001 EPLST 42 #111.5 NaKFo1332722006 EPLST 41 #F113.0 NaKFo1052222006 EPLEC 109 A-511.5 NaKFo1212502006 EPLST 42 #212.8 NaKFo1322702006 Dominion WC 72 #3 BP1 10.0 NaFo1212502006 EPL WC 98 A-3 ST1 12.7 NaKFo1533072006 EPLWC 98 A-310.8 NaKFo1543102007 Formate brines as packer fluids in GOM Potassium formate from Addcon
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177ºC, 14,000 psi S13Cr tubing failed from CaCl 2 packer fluid Well worked over and re- completed with Cs formate 1.4 g/cm 3 Na/K formate used as packer fluid Tubing retrieved 6 years later Tubing was in excellent condition. BP High Island – Na/K formate brine as packer fluid for 6 years Potassium formate from Addcon
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