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2.01 Fabric Construction
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Turning Yarn into Fabric
Weaving: The process of interlacing one or more sets of yarns at right angles on a loom. Warp yarns: Yarns that run lengthwise in woven fabric. Weft yarns: Yarns that run crosswise in woven fabric. Show example of selvage edge in relation to ward and weft
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Turning Yarn into Fabric (cont.)
Grain: The direction of the lengthwise and crosswise yarns or threads in a woven fabric. Bias: The diagonal grain of a fabric. The bias provides the greatest “give” or stretch in the fabric. Use example to show grain and bias.
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Weaving Plain weave: The simplest weave in which the weft (crosswise) yarn is passed over then under each warp (lengthwise) yarn. Examples: Chiffon, seersucker, taffeta A basket weave is one variation, with the weft yarn passing over two and under two warp yarns each pass. Example: oxford cloth Plain weave Use magnifying glass to examine examples of weaves.
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Weaving Twill weave: A weave in which the weft yarn is passed over and under one, two, or three warp yarns beginning one warp yarn back on each new row. Used for durability, this weave produces a diagonal design on the surface. Examples: denim, gabardine Twill weave
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Weaving Satin weave: A weave that produces a smooth, shiny-surfaced fabric resulting from passing the weft yarn over and under numerous warp yarns to create long floats. Examples: sateen, satin Satin weave
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Weaving Other weaves Pile weave—corduroy, velvet
Dobby—dotted swiss, pique Jacquard—brocade, damask Leno—fabrics with an open, lacy appearance
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Weaving Assignment Using construction paper cut into strips about 1 inches x 11 inches you should recreate: plain weave twill weave satin weave On the back of each weave: list the advantages list disadvantages 3 examples of weave Describe weaving assignment.
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Knit Fabrics Stretchy Don’t really ravel, but can “run”
Flat Knitting – lies flat on the table Circular knitting – t-shirts with no seams, socks
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Weft Knit Hand knitting is “weft knit” Stretches in both directions
Rib knit (for cuffs and collars) Jersey knit Interlock (t-shirt) Double knit
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Warp Knit Made with several yarns Usually run-resistant
Tricot (lingerie) Raschel for lacey look Milanese (obsolete)
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Non Wovens Often disposable Felt - crafts Lace Leather – Interfacing
pig and cow Interfacing
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Fabric Finishes
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Fiber dyeing natural fibers are dyed before they are spun into yarns. Allows for colorful yarns; (solution dyeing for manufactured)
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Yarn Dyeing yarns are dyed before weaving
(used for plaids, checks, stripes)
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Piece Dyeing fabric is woven or knitted and then dyed
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Garment Dyeing fabric is cut and sewn in to the finished product, then dyed
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Printing designs onto fabric
Roller printing: one plate for each color of the design (raised and low areas for color or no color)
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Screen printing mesh fabric is stretched over a frame, design is “burned” onto the fabric, colors are pressed through the mesh onto the fabric (large designs are best)
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Rotary Screen Printing
combines screen and roller; faster than screen cheaper than rollers
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Heat Transfer Printing
printed onto paper first, then heat set onto the fabric (think t-shirts on the spot)
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Digital Printing: computer designed; ink jet printer traces back and forth like a paper printer;
good for custom designing; expensive
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