1. Brooklyn Navy Yard Cogeneration Partners
Edison Mission Energy
York Research
Operator - Palmark
Plant Engineer - Yefim Kashler

2. New York Location Midtown Manhattan East River Williamsburg Bridge
Con Edison Steam Plant
Brooklyn Navy Yard
Cogen Plant

4. Plant Facilities Layout
Compressor Gas Turbine #1
Steam Turbine #1
#1 Heat Recovery Steam Generator
Gas/Fuel Oil
Air
Extraction Steam
350kpph
100MW
40MW
Compressor Gas Turbine #2
Steam Turbine #2
#2 Heat Recovery Steam Generator
Gas/Fuel Oil
Air
100MW
40MW
Extraction Steam
350kpph
De-Ionized Water
City Water
Water Treatment Plant

5. Business & Operational Challenges
Con Edison Contract Provisions:
20 Year Contract for 220MW + 800,000 Lbs Steam/Hour
Dictate Plant Operating Mode
Curtailments - 50% or 100% up to 25 Instances/Year before Penalty
Conversions - Any Time/Duration (Steam to MW and MW to Steam)
Payment Terms
GDP Implicit Price Deflator - 3Q Previous Year
NYMEX gas - Average 3 Day Closing back 5 Days from Month End
Equivalent Availability - Calculated Hourly Based on Performance
Fuel Scenarios
Winter Cold Periods - Gas Uneconomic. Use Fuel Oil or shutdown plant?
Summer Heat Periods - How to Maintain Contract EA

6. Information & Control Systems - Phase 1 Maintenance MP2-Paradox
Client Power Advisor - Excel
Power Suite Paradox
Office Lotus Notes
Maintenance MP2-Paradox
Data Scan
CIU
Bailey Infi 90
COGEN Plant

7. Why PI? Never Able to Configure Power Suite to Real Plant Environment
Reports Were Not Valid and Had to Redo Manually Using Spreadsheets with Manual Input from Bailey Logs
Power Suite Only Handled Under a Hundred Data Points and Was Unable to Support Technical Monitoring
There Was a Need for Fast, User Friendly Interface to Support Operations and Business Decisions

8. PI Implementation Evaluate PI Capabilities Approve Project Funding
2Q 97
3Q 97
4Q 97
1Q 98
2Q 98
3Q 98
4Q 98
1Q 99
2Q 99
Evaluate PI Capabilities
Approve Project Funding
Place Orders (OSI - Matrikon
System Development
Installation and Checkout
Water Treatment Plant

9. Information & Control Systems - Today
PI Combo (5) Process Book DataLink-Excel
PI Server 5,000 Tags
Office Lotus Notes
Maintenance MP2-SQL
PI Interface
CIU
Bailey Infi 90
Allen Bradley/W-Ware
COGEN Plant
Water Treatment Plant

10. Current Applications
Monitor Plant Operations from Desktop - Mimic Operator Graphics and Provide Plantwide Overview of Current Operation
Use PI Trends to Troubleshoot Problems
Use DataLink and Excel to Provide Daily Operational and Business Reports, and a Large Number of Reporting Applications:
Billing Logs
Plant Testing Reports
Emission Reports
Chemistry Reports

11. Plant Overview Display

12. MW Adhoc Trend

13. HRSG-1 Performance

14. Unit 1 Air Emissions

15. HRSG-1 Feedwater System

16. Water Pretreatment

17. Water Treatment System

18. Turbine Inlet Air Conditions

19. Application Plans
Set Key Operating and Business Targets for Plant Units and Monitor Actual Performance Against Target
Enable Management to Assess Impact of Different Operating Strategies by Integrating Plant Operating Model with PI
Present Current Plant Status and Key Performance Indicators to Management (Plant and Owners).

20. PI Benefits at BNYCP Monitors Current Plant Operations Continuously
Enables Close Cooperation Between Plant Engineering, Operations and Maintenance
Pinpoints Cause and Effect when Troubleshooting Problems
Responds to Any and All Requests for Information from Customers, Regulatory Agencies and Owners, Involving the Analysis of Large Volumes of Operational History
Automates the Calculation and Reporting of Complex Business Parameters Affecting Operations and Revenue
Is Available at All Times from Office or Home

21. PI Makes All The Difference! It Allows Us to Be Effective.
Thank You OSI
PI Makes All The Difference!
It Allows Us to Be Effective.