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CATEE PRESENTATION– DECEMBER 18, 2013 DIANA D. GLAWE, PHD, PE, LEED AP ENGINEERING SCIENCE DEPARTMENT COLLECTING & USING CONDENSATE ON SITE
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ENERGY ESTIMATES FOR SAN ANTONIO Extraction, processing, and distribution of potable water 1,939 KWh per million gallons Wastewater Treatment 2,232 kWh per million gallons (Source: Barker, Bill. 2010. “Energy Consumption Associated with Water.” Environmental Policy Office City of San Antonio.) 1 million gallons 4,171 kWh
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CARBON FOOTPRINT ESTIMATES FOR SAN ANTONIO 6.8956 x 10-4 metric tons CO 2 produced per kWh * 4,171 kWh per million gallons potable water (Source: Environmental Protection Agency, Emissions and Generations Resource Integrated Database. ) 1 million gallons 2.84 metric tons
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ENERGY WATER NEXUS Saving water saves energy Saving energy reduces carbon footprint (It works the other way around too…… saving energy saves water)
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ON SITE WATER SOURCES Condensate Rainwater Cooling tower blowdown Reverse osmosis wastewater Gray water Etc.
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CONDENSATE Water that collects on a cool surface because the temperature of the surface is below the point at which moisture in the air forms liquid droplets (i.e. dew point)
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AIR HANDLING UNIT (AHU) (Source: San Antonio Condensate Collection and Use Manual for Commercial Buildings. Pending publication)
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HOW MUCH CONDENSATE?
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Example: 154,440 sq ft (727 ton) applied engineering and technology building measured condensate with predictions (747,290 gallons/yr) (Source: San Antonio Condensate Collection and Use Manual for Commercial Buildings. Pending publication) AWE Bryant & Ahmed SAWS
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CONDENSATE WATER QUALITY? (Source: EPA WaterSense at Work. EPA 832-F-12-034)
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CONDENSATE WATER QUALITY - METALS Condensate is slightly acidic Metals picked up along the flow path (ppm) Cooling coils Drain pan Drainage pipe Reservoirs/Tank Pumps Fixtures
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CONDENSATE WATER QUALITY - MICROORGANISMS Legionella bacterium is primary concern for condensate use if aerosol is possible Comingling with other water sources adds microorganism possibilities No fecal matter expected in condensate alone
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CONDENSATE APPLICATIONS Cooling tower Irrigation Car washing Water features Process water Toilet flushing
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CONDENSATE (ALONE) APPLICATIONS Cooling tower make-up water is BEST application Low initial cost Easy implementation Cool and pure water a plus Low maintenance Example: Building producing 224,511 gallons per year. Cost to install retrofit system for cooling tower makeup water was $2,272 materials (pipes and pumps) plus $750 labor. SAWS rebate 50%. Incremental investment $1,511. Payback period 16 months. No water treatment beyond that already existing for cooling tower water. No overflow and no storage requirements. Maintain air seal and pump (if applicable). (Source: San Antonio Condensate Collection and Use Manual for Commercial Buildings. Pending publication)
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TREATMENT TRAIN WHEN COMMINGLED Depends on reclaimed water source(s) Depends on reclaimed water application (Source: Adapted from Mechell et. al, Rainwater Harvesting: System Planning. 2010)
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EFFECTIVE DESIGN – DRAIN LINE AIR SEAL (Source: San Antonio Condensate Collection and Use Manual for Commercial Buildings. Pending publication)
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STANDARD P-TRAP Isolates air handling unit Minimizes pipe wet time Maintenance access point Trap configurations Draw-thru trap Blow-thru trap Standard traps incur High maintenance High failure rate (Source: Brusha, Ronald F. “Condensate Traps for Cooling Coils.” HPAC Engineering, Oct 2001)
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ALTERNATIVES TO STANDARD P-TRAP P-trap with additions Condensate pump in drain pan Pneumatic air seal* P-trap (Source: San Antonio Condensate Collection and Use Manual for Commercial Buildings. Pending publication) * Patented by Trent Technologies, Inc. (CostGard)
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EFFECTIVE DESIGN AND OPERATION– AUTOMATED MONITORING Drip pan overflow alarm Condensate meter data collection Make-up water meter data collection Water quality sensors in treatment train Make it difficult for system failures to go unnoticed
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OPERATION AND MAINTENANCE - SCHEDULED MAINTENANCE PROGRAM Start with commissioning during installation! AHU: air filter, cooling coils, drain pan Drain seal Piping, pumps, and valves Storage Tank: overflow and makeup water control Backflow valve inspection Water treatment filters, lamps, etc. Water quality tests
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CONDENSATE ON SITE USE Reduces city’s energy use Reduces city’s carbon footprint Potential quick return on investment for facility Potential to alleviate drought restrictions on site
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QUESTIONS Diana D. Glawe, PhD, PE, LEED AP Associate Professor Trinity University San Antonio, TX 78209 dglawe@trinity.edu 210-999-7515
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