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Operations Management
Lesson 2 Facility Management
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What you will learn in this unit:
Facilities Management Location Decisions Layout Decisions Logistic Decisions Labour Decisions Technology Choice and Selection
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Facilities Management
Facilities management is the process of managing and improving capital investment of the organisation, these involves where to locate the operations, what are the layout to use, what logistic means that best for operations optimisation, who to engage to deliver the goods/services and what technologies to be utilised.
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Location Decision Importance of location
Location is the geographical positioning of an operation relative to the input resources, other operations or customers with which it interacts (Slack, 2001). Importance of location It have significant impact on cost Impact on speed of service Attracting labour Availability of raw materials
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The location of operations
Supply-side Demand-side Operation factors factors Labour costs Labour skills Land costs Suitability of site Energy costs Image Transportation costs Convenience for customers Community factors
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Site Selection Factors
Historical – corporate towns Inherent Local Conditions Climate Culture Ethics Language
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Site Selection Factors
Staffing Labour Costs Social Laws Labour Competency Productivity Trade Unions Education Level Technological Sophistication Labour Mix
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Site Selection Factors
Infrastructure Family Services Communications Environmental Regulations Legal Framework Transportation Rental costs Living Costs Country Stability
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Site Selection Factors
Construction Land Cost Construction Labour Land Preparation Expansion Possibilities Zoning Regulations Environmental Regulations Materials Availability
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Site Selection Factors
Cash Flow Considerations Exchange Rates Repatriation of Funds Taxes Financial Aid
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Site Selection Factors
Proximity of Resources Raw Materials Process & Utility Water Power Supply Suppliers & Subcontractors Convenience for Customers
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Layout Decision Layout – deciding where to put all the facilities, machines, equipment & staff in an operation (Slack, 2001)
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Why is layout design important?
Require substantial investments of resources Involve long term commitments – not easily changed Impact on the cost & efficiency of short term operations
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The facilities layout decision procedure
Project process Volume and Decision 1 Jobbing process variety Batch process Process type Mass process Continuous process Decision 2 Strategic performance Fixed position layout objectives Basic layout type Process layout Cell layout Product layout Decision 3 Detailed design The physical position of all of layout transforming resources Flow of transformed resources
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Basic layout types Volume Variety B asic layout types Manufacturing
process types Service Fixed position layout Project processes Process layout Cell layout Product layout Jobbing processes Batch pro cesses Mass processes Continuous Professional services Service shops Mass services Volume Variety
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Fixed Position Layout Transformed resources remain stationary
Transforming resources move as necessary Effectiveness is governed by:- Scheduling of transforming resources Reliability of transforming resources Eg’s – shipbuilding, construction projects, some surgery, restaurant
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Process Layout Similar processes (or with similar needs) are located together Utilisation of transforming resources is improved Transformed resources move through the operation according to their needs Different products different needs different routes May be very complex Eg’s – supermarkets, some machine manufacture
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Cell Layout Machines or services grouped into cells
Cells determined by the process requirements of the family of product/services they transform Could be considered mini product layouts Can simplify a functional/process layout Flexible Duplicates some resources
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Product Layout Locates the transforming resources entirely for the convenience of the transformed resources Transformed resources follow a specified route Flow is clear, predictable, easy to control Eg’s – car assembly, paper manufacture, self-service cafe
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olume-variety characteristics
Fixed position layout Process layout Cell layout Product layout Low VOLUME High VARIETY
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What makes a good layout
Safety Length of flow Clarity of flow Staff comfort Management coordination Accessibility Space utilisation Long term flexibility
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Logistic Decisions Logistic decision takes into consideration the flow of goods, information and financial resources therefore firms would have identify the necessary resources to support their operation.
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Public Logistics Internal or Channel (Outbound) Logistics Information Logistics Supplier Logistics
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Labour Decisions Labour decisions that focus on the human resources that help to ensure the operation process are optimise.
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The process of determining the requirements of the job
Job analysis The process of determining the requirements of the job
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Job Analysis The process of developing a detailed description of the tasks and responsibilities involved in a job, determining the relationship of a given job to other jobs, and ascertaining the knowledge, skill and abilities necessary for an employee to perform the job successfully.
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Tangible outcomes of job analysis
Job description: A written description of a job, the types of duties performed and the conditions under which these duties are performed Person specification: Details the qualifications, experience and personal qualities required of suitable job-holders Job design: Concerns the satisfaction of the job holder’s needs
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Human engineering Aims to identify and respond to worker needs in the performance of their jobs Adapts work environment and equipment to the person Can improve efficiency and create a more harmonious work environment
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Job design strategies Job enlargement Job rotation Job enrichment
Self-managing work teams Adjustments in work schedules
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Technology Decision IT Technology Manufacturing technology
Technology patents and processes R&D technology Material technology
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