Presentation is loading. Please wait.

Presentation is loading. Please wait.

DDi Europe 2002 1 Time for DDi DDi Corporate. DDi Europe 2002 2 DDi Group Strengths DDi Corp. is a leading provider of time-critical PCB manufacturing.

Similar presentations


Presentation on theme: "DDi Europe 2002 1 Time for DDi DDi Corporate. DDi Europe 2002 2 DDi Group Strengths DDi Corp. is a leading provider of time-critical PCB manufacturing."— Presentation transcript:

1 DDi Europe 2002 1 Time for DDi DDi Corporate

2 DDi Europe 2002 2 DDi Group Strengths DDi Corp. is a leading provider of time-critical PCB manufacturing and assembly services to OEMs and EMS providers Strategically positioned at the front-end of customer product development and innovation Multiple production facilities based both in North America and Europe positioned to respond to customer demands Technological leadership in manufacturing. 2,200 employees worldwide Comprehensive and flexible product and service capabilities. Over 2,500 customers worldwide

3 DDi Europe 2002 3 OEMs EMS Providers Customers Competitors == DDi Group Diversified, Blue Chip Customer Base  Strong Customer Relationships –Approximately 90% of quarterly revenue from existing customers  End-Market Diversity  Limited Customer Concentration Risk –No customer >10% –Top 10 customers represent 34% of revenues versus 50- 60% for EMS companies Communications Other: Defense, Industrial, Aerospace Medical Computer, Peripheral End Markets

4 DDi Europe 2002 4 DDi Group Established International Platforms Europe Established presence in 1997 Europe currently accounts for 30% of Group business Adding customers and expanding end-markets Recently completed add-on acquisition in the UK to expand international platform and range of services Canada Established Northeastern footprint Penetration of new markets

5 DDi Europe 2002 5 Ddi Group Global Locations French Sales Offices French Sales Offices United Kingdom United Kingdom North America North America

6 DDi Europe 2002 6 Time for DDi DDi Europe

7 DDi Europe 2002 7 DDi Europe

8 DDi Europe 2002 8 Customer DDi Tewkesbury DDi Precision DDi USA DDi Marlow International DDi Technologies Customer Where we sit within the group DDi

9 DDi Europe 2002 9 Time for DDi DDi Technologies

10 DDi Europe 2002 10 Manufacturing Capability 7,000 m² facility SMT and Conventional assembly Low to medium volume production On site inspection and test Dedicated Fastrack facility (Prototype, time critical service) Project management Complete turnkey engineering design Design to assembly in 3 - 10 days QFP & µBGA placement to 0.3mm pitch X-Ray & Environmental stress screening facility on site Approvals including ‘List X’ Standard practice to manage sensitive information

11 DDi Europe 2002 11 DDi Technologies is a well established, full capability, low volume, high value added contract manufacturer The company operates from a new 7,000 m² purpose built facility in Calne and employs 190 people (115 direct) Dedicated in-house Fastrack facility enables quick turn prototype production Historically, the company has focused on the aerospace, military and industrial markets Technical Strengths

12 DDi Europe 2002 12 The company's reputation and new facilities now allow it to broaden its customer base whilst retaining its focus on low volume, value added business DDi Technologies offers design and procurement through to the delivery of engineering prototypes, pre-production and low volume assembly including final equipment build and full functional test. This unique group capability enables DDi Technologies to become a true partner with its customers Technical Strengths

13 DDi Europe 2002 13 Reputation

14 DDi Europe 2002 14 Procurement Project procurement (buy it – make it) - Fastrack Project procurement to cost targets Repeat Product procurement i.e lowest cost, contracted procurement Full project procurement Consignment Stock and Management Specialised procurement Full estimating – Project costing Component sourcing and obsolescence Dedicated resource (customer specific) Project resource – Project based Estimating resource

15 DDi Europe 2002 15 Materials and Inventory Management Sage CS3 ERP System Tetra 2000 MRP Secure Stock Holding and Rotation (automation) Bonded Stores Dedicated Kitting Area’s Consignment Stock Kan-Ban capability Partnerships with Key Distributors Leverage Buying from Multi-customers Supported Factory Buys

16 DDi Europe 2002 16 Project Management NPI Process Transfer strategy Focus on key processes DDi resources at Customer site Last-off & First off checks to validate processes and ongoing control of key parameters Disciplined Project management (MSProject) and Review mechanism Utilise existing experts to minimise risks through transfer and settling in period Risk management and contingency plans

17 DDi Europe 2002 17 Services available Floor 2 ServicesFloor 1 Services Box Build Assembly Final Assembly Front End Engineering Fastrack SMT Assembly Test T/H Assembly

18 DDi Europe 2002 18 Manufacturing Process

19 DDi Europe 2002 19 Configured Line Dek 265 Fully Auto Printer, High volume (50K/hr) - Siemens Is-place HS50/F5 + 10 Zone BTU Pyramax Oven Configured Line EKRA E5 Fully Auto Printer, Medium - high volume (20K/hr) - Mydata MY15+ 10 Zone BTU Pyramax Oven Configured Line Dek 248 + Vision, Medium volume (15K/hr) – 2 x Tenryu + 5 Zone Sirocco Oven Configured Cell Dek 248 + Vision, Low - medium volume (6K/hr) - 4 x Mydata TP9 2 x 6 Zone Surf PCB Assembly Capabilities

20 DDi Europe 2002 20 PCB Capability To 0.4mm BGA placement and rework capability (advanced @ 0.25mm) QFP placements to 0.3mm pitch Full off-line machine set-up using Valor Water soluble, no-clean, lead free and HMP chemistries 4 x Flow line conventional assembly (PAF) 2 wave solder machines Ultrasonic Co-Solvent Cleaning System Full ESS on site (with Nitrogen) Conformal Coating on site (Spray & Dip)

21 DDi Europe 2002 21 Technology statement In the last 12 months DDi have placed: over 3 million 0402 components Over 45,000 BGA’s –20,000 less then 0.8mm pitch

22 DDi Europe 2002 22 Automated Optical Inspection (AOI) x 2 Optical inspection 3D X-ray (BGA) Inspection Quality Inspection Processes

23 DDi Europe 2002 23 Fastrack (Prototype Service) DEK249 Paste Printer DEK249 Paste Printer Stencils available in a 4-48 hour turn round from receipt of PCB data BTU Vip 98 Reflow Oven Single and Double sided Precision zone control (5 chambers) Inspection Fully Automated Optical Inspection (AOI) 3D XRAY inspection for BGA devices Ersascope (Under BGA inspection) Visual Inspection Vision VS7 smt inspection system JVC Digital colour 12.7mm colour video camera Fixtureless Tester 2 x Takaya 9400 Flying Probes Off line programming 0.3mm and BGA Dedicated Resources Process Engineers Pick & Place Operators Leaded Assemblers Inspectors AOI / X-ray Engineers Flying Probe Test Engineers Continual training with IPC approved schemes Mydata 12 Pick & Place Mydata 12 Pick & Place 20,000 placements per hour Min case 0201 Min placement 0.3mm

24 DDi Europe 2002 24 2 x Mydata 12 Pick & Place 20,000 placements per hour Min case 0201 Min placement 0.012" (300 m) Diagnosis AOI m/c 3D X-ray (BGA) Inspection 2 x DEK249 Paste Printer Vision Alignment Reflow Oven BTU VIP 98 7 zone Fastrack Capability

25 DDi Europe 2002 25 2 Day PCB Manufacture2 Day PCB Assembly Data received & verified Print inners Etch Bond Drill Copper plate Soldermask Ident Test Final inspection Despatch Data Received Pick and Place Program created AOI program created Flying Probe program created SMT Stencil ordered PCBs Received Kit received and checked Stencil delivered Kit loaded to Pick and Place machine Test and Despatch Day 1 Day 2 Day 3 Day 4 Day 3 Fastrack Turnaround

26 DDi Europe 2002 26 Our DFM/NPI Strategy To be able to provide our customers:- A Virtual Prototyping system for zero defects, first time, every time A Reduction in pre-production (CAM) engineering cycle time by 50-60% (Reduction in cost passed to our customer) Full job reverse engineering and manufacturability analysis Automated DFFabrication, DFManufacture and DFTest on every board, every time Automated creation of all machines programs Print, P&P, AOI, Test) and accurate assembly DWG's (Assy Aids, Hand Assy, No fit) Pre and Post manufacture First article reports Enhanced responsiveness to customer needs in Product Quality, Manufacturability and Testability. Fully engineer job for manufacture inc job pack

27 DDi Europe 2002 27 Solutions in Place at Technologies Valor TRILOGY 5000 s/w DFx Analysis Automated Programming Comp Library Optimisation Outputs Aiges Circuitcam s/w Off line m/c programming Mydata Assembly aids and documentation Off-line access to m/c libraries Aiges Equinox Optimisation s/w M/c line balancing M/c placement optimisation Common Loading plans Siemens Si-Place Pro in Q1 2002 Off line m/c programming Siemens Assembly aids and documentation Off-line access to libraries M/c data collection SPC Myriad Engineering Viewer View all documentation viewer Tetra CS3 ERP System Factory wide integrated Erp system

28 DDi Europe 2002 28 Single Data Format Genesis 2000 FABRICATION CAM Trilogy 5000 ASSEMBLY CAM Genesis 2000 & Enterprise 3000 CAD/DFM TOOL DDi USA DDi Europe Assembly DDi Europe Fabrication Valor Universal Viewer

29 DDi Europe 2002 29 Technical Capability (Test) General 20 dedicated test engineers Total test experience 380 years RF or RF/Digital solutions Programming for ATE and FICT platforms Functional test covering: Precision analogue measurement, Programmable synthesis, Programmable loads, Multi-channel digital sampling, Static, Simulation, Dynamic, Diagnostic, Boundary Scan, Go/Nogo, IEEE compatible, Communications ICT programs Manufacturing defect analysis 18 off ICT / FICT capital equipment Offline programming Software conversion packages Test strategy / solution definition DFT reviews The RF factor 30 years combined RF experience between 5 employees across several projects Create test solutions for low / medium volume RF or RF / Digital products Partnered with clients for complex Digital / RF products up to 3.6 GHz Working closely with RF vendors, specifically Anritsu to provide low to medium volume test solutions Partnered with IFR to provide Radio Test Sets to replace current test equipment reducing test overheads

30 DDi Europe 2002 30 DDI Programming Capability

31 DDi Europe 2002 31

32 DDi Europe 2002 32 ATE TEST PROGRAM BENEFITS: -

33 DDi Europe 2002 33 W K 3900 Combinational ATE

34 DDi Europe 2002 34 PTS Minimum Requirements Recommendation

35 DDi Europe 2002 35 PTS Minimum Requirements Recommendation

36 DDi Europe 2002 36 Takaya 9400 FICT ATE

37 DDi Europe 2002 37 Takaya Technician Nebeel Sulaiman Takaya Programmer PTS – Programming and Test Solutions Mary StanleyMarina Thomas Fabmaster Engineer David Slade WK 900/3900 Programmer Mark Johnson ATE Programming Manager Special Project Engineers NPI Charles Phiri Special Projects Snr Engineer Repair Staff Bill Navarette Snr Engineer Mark Horton Repairs Manager Peter Stoneham Director of PTS ATE Programmers


Download ppt "DDi Europe 2002 1 Time for DDi DDi Corporate. DDi Europe 2002 2 DDi Group Strengths DDi Corp. is a leading provider of time-critical PCB manufacturing."

Similar presentations


Ads by Google