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NaDIA p-10 No Defect Is Acceptable Robotic Optical Inspection for Mechanical Assembly.

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Presentation on theme: "NaDIA p-10 No Defect Is Acceptable Robotic Optical Inspection for Mechanical Assembly."— Presentation transcript:

1 NaDIA p-10 No Defect Is Acceptable Robotic Optical Inspection for Mechanical Assembly

2 2 Enterasys OneFabric™ Solutions Modular and flexible approach to solving network challenges One piece at a time. Evolve to a fabric-based network at your speed. OneFabric Data CenterOneFabric EdgeOneFabric Security OneFabric Control Center (Unified security and management)

3 Assembly Complexity  Complex Assembly up to 9 Printed circuit boards  20 Layer Printed Circuit Boards  As high as 50,000 solder connections per board  As high as 17,000 discrete components in the assembly  Very tight tolerances and clearance

4 Enterasys Innovation creates the Solution: Mechanical Automated Optical Inspection Electronic Assembly Defect containment & rapid feedback through Automated Optical Inspection and Automated X-Ray Inspection Mechanical assembly Mechanical assembly has not benefited from the high levels of automation already achieved in electronic assembly Problem Manual inspection is less reliable Customer satisfaction issues Costly escapes Design and deployment of Mechanical AOI System for Box Build Assembly High resolution Cognex camera mounted to a 6 axis articulated robot arm Programed to automatically inspect and accept/reject assembly attributes PAST Process Control SOLUTION

5 Functional Specification Feasibility Studies and System Architecture Design and Fabrication System Design Process 1 2 3

6 6 Robotic Optical Inspection Advanced Manufacturing Quality Improvements Enterasys NDIA P10 “No Defect Is Acceptable” Perfect 10  Revolutionary Robotic Mechanical Optical Inspection Test Process implemented Flextronics Romania  Will identify then prevent mechanical assembly issues  Will improve Enterasys Quality for our Partners & Customers “There is Nothing More Important Than Our Customers!”

7 Return on Investment – ROI Improved Product Quality 46% improvement in average monthly return rate since implementation 78% improvement in average monthly DoA (Dead on Arrival) rate since implementation Cost Savings >$200K annual reduction in RMA costs Logistics, Inventory, Customer support >$30K/year rework reduction Defect prevention, Improved first pass yield, Reduced number of returns >$30K/year pin virus prevention Defect detection and prevention, Rapid response and process improvement Improved Customer Perception Quality is defined by customer experience Continue to Raise the Bar in Product Quality Improvement!

8 Thank you! 8 Brad Martin VP Engineering Operations & Quality Twitter @Brad_W_Martin cell# 1-603-682-0727 brad.martin@enterasys.com


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