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Corrosion of Materials Course Corrosion of Inorganic Non-Metallic Materials part 3 Corrosion of glass Ales Helebrant, Antonin Jiricka Department of Glass and Ceramics ICT Prague, Czech Republic www.usk.cz
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Corrosion of Materials Course Contents Introduction, glass structure, main industrial glasses Partial processes of glass corrosion Development of kinetic models –Rana & Douglas –Hlaváč & Matěj –Boksay & Doremus –Strachan –DGC ICT model Examples Experimental testing of glass durability Thermodynamic approach (Plodinec, Conradt, Aagard & Helgeson) Conclusions and outlook
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Corrosion of Materials Course Introduction – main industrial glasses Silica glass: –SiO 2 Water glass: –70 SiO 2 – 30 Na 2 O (wt.%) Flat glass, bottles: –72 SiO 2 – 12 CaO – 14 Na 2 O Crystal glass: –60 SiO 2 – 26 PbO – 14 K 2 O (PbO between 24-36) 3.3 glass (Pyrex, Simax): –80 SiO 2 – 15 B 2 O 3 – 5 Na 2 O Glass fibres: –53 SiO 2 – 15 Al 2 O 3 – 16 CaO – 4 MgO – 10 B 2 O 3
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Corrosion of Materials Course Introduction – glass structure [Gedeon, Macháček]
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Corrosion of Materials Course Introduction Hench, L.L.: in Physical Chemistry of Glass Surfaces, Proc. XI Intl. Cong. Glass (ed. Götz J.), ČVTS Prague 1977, Vol I. pp. 343-369 t>0t>0 glasssol. t=0 glass sol.
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Corrosion of Materials Course Partial processes
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Corrosion of Materials Course Kinetic models Rana & Douglas Rana M.A., Douglas R.W.: Phys. Chem. Glasses 2, 179 (1961) glasssol. glasssol. glasssol. glasssol.
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Corrosion of Materials Course Kinetic models Hlaváč & Matěj Hlaváč J., Matěj J.: Ceramics-Silikáty 7, 261 (1963) glasssol. DADA a
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Corrosion of Materials Course Kinetic models Boksay & Doremus Doremus, R.H.: Chemical durability of glass. In: Tomozawa, M;, Doremus, R.H. (eds.): Treatise on Materials Science and Technology 17, Academic Press 1979, pp. 41-67 glasssol. Hl-M. a DADA
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Corrosion of Materials Course Kinetic models Strachan Strachan D.M.: in Wicks G.G., Ross W.A. (eds.) Advances in Ceramics, Vol. 8, Amer. Ceram. Soc., Columbus, Ohio 1984, p.12 Initial dissolution rate R 0 Congruent dissolution
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Corrosion of Materials Course Kinetic models DGC ICT Helebrant A., Matoušek J.: Glastech. Ber. Glass Sci. Technol 68C1, 207 (1995) glasssol. Precip.layer
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Corrosion of Materials Course Durability testing Glass Leaching PE solution grains vessel 3) 1)2) 1)Static (c s, k + ) 2)Dynamic (k +, k -, D/h) 3)VHT (precipitates)
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Corrosion of Materials Course Examples Glass Composition (in mol%) –SK1 - 15% Na 2 O, 10%CaO, 75% SiO 2 –SK2 - 15% Na 2 O, 10%MgO, 75% SiO 2 Preparation –Pt/Rh crucible 1450°C – 1 hour –grinding – melting – 1 hour –cooling 500°C –fraction 0.3-0.5 mm
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Corrosion of Materials Course Examples Corrosion experiments –Polyethylene vessels –80°C –S/V= 298.1 m -1 –up to 22 days Solution analysis – AAS (Atomic Absorption Spectroscopy) Surface analysis –SNMS (Secondary Neutral Mass Spectrometry) Glass Leaching PE solution grains vessel
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Corrosion of Materials Course Examples Glass SK1
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Corrosion of Materials Course Examples Glass SK2
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Corrosion of Materials Course Examples Precipitation: CaO*3SiO 2 MgO*2.8SiO 2
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Corrosion of Materials Course Thermodynamic approach Plodinec et al. Plodinec M.J. Jantzen C.M., Wicks G.G.: in Wicks G.G., Ross W.A. (eds.) Advances in Ceramics, Vol. 8, Amer. Ceram. Soc., Columbus, Ohio 1984, p.491 Metasilicates Oxides G hydr ln Q Si
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Corrosion of Materials Course Thermodynamic approach Conradt Conradt R.: J. Nucl. Mater. 298, 19 (2001) Phase diagram Silicates, oxides… G + correction to glassy state H +, OH - on surface pH
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Corrosion of Materials Course Thermodynamic approach Aagard & Helgeson Aagaard, P., Helgeson, H. C.: American Journal of Science, 282, 237 (1982) Semiempirical pH influence Arrhenius temperature dependence Saturation effect K=?
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Corrosion of Materials Course TD approach - examples SK1 0.10
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Corrosion of Materials Course TD approach - examples SK2
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Corrosion of Materials Course TD approach - examples Time [days] congruent precipitation congruent SK1 SK2
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Corrosion of Materials Course TD approach – examples SK1 supersaturation corrosion after 14 days undersaturation PHREEQC:http://wwwbrr.cr.usgs.gov/projects/GWC_coupled/phreeqc Glass [mol/kg]
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Corrosion of Materials Course TD approach – examples SK2 undersaturation corrosion after 14 days supersaturation PHREEQC:http://wwwbrr.cr.usgs.gov/projects/GWC_coupled/phreeqc Glass [mol/kg]
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Corrosion of Materials Course TD approach - examples Surface of SK1 after 2 days in deionised water, 80°C, S/V = 298,1 m -1, bar=100 m Surface of SK1 after 13 days in VHT, 200°C, S/V = 298,1 m -1, bar=10 m
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Corrosion of Materials Course TD approach - examples Surface of SK2 after 2 days in deionised water, 80°C, S/V = 298,1 m -1, bar=50 m (left) 5 m (right)
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Corrosion of Materials Course Conclusions & Outlook Aagard & Helgeson – influence of T, solution composition, back precipitation (geochemical code) Kinetic model – influence of S,V,F, interdiffusion Conradt – influence of solution pH, glass composition Back precipitation kinetics?
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Corrosion of Materials Course Thank you
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