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Municipal Waste as a Viable Fuel
Dr Robert Eden Technical Director PT NOEI
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CONTENTS OF PRESENTATION
GALFAD - An Integrated Waste Disposal Concept Anaerobic digestion Landfill gas utilisation Thermal waste treatment 1992- Company founded 1994- Full scale pilot plant built at Finham 1997- Successful trials on variety of wastes and emissions completed at Finham 1998- Tests of feed mechanisms at Bristol 1999- Funding secured for commercial plant 2000- Building and construction of first commercial plant 2001- May- Start of commercial operations on MSW 2001- August- Clinical waste processing starts
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An integrated waste management system
GALFAD GALFAD An integrated waste management system
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GA – Gasification (pyrolysis) LF – LandFill gas
GALFAD GA – Gasification (pyrolysis) LF – LandFill gas AD – Anaerobic digestion
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MSW PATHWAY OPTIONS
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Wet- waste to anaerobic digestion Dry-waste to pyrolysis
GALFAD Separation Wet- waste to anaerobic digestion Dry-waste to pyrolysis Bio-solids to compost Biogas and syngas to electricity
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SEPARATION
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SEPARATION
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ANAEROBIC DIGESTION
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ANAEROBIC DIGESTION Anaerobic digestion is a biological process for converting organic materials into a combustible gas It normally takes place in a wet environment and in the absence of any air Organic materials are broken down to produce methane and carbon dioxide
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ANAEROBIC DIGESTION
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LANDFILL GAS UTILISATION
Puchong LFS -Malaysia
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Landfill gas power station
Xing Feng LFS - China
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Fuel skids
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PYROLYSIS / GASIFICATION
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PROCESS DESCRIPTION
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PROCESS DESCRIPTION Feed Preparation Pyrolysis Gasification Oxidation
Energy Recovery Flue Gas Clean Up materials recovery Boiler Sodium Bicarbonate WASTE cyclonic separator particulates >10 microns bypass damper Bag Filter compacting air lock Condenser Turbine Ammonia 1250°C DeNOx Catalyst Electricity Heat Stack air bottom ash steam Fuel (warm-up only) air carbon recycling
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General layout of an MT2 unit
Waste Heat Boiler Waste Feed Pyrolysis Tubes Emissions Abatement Thermal Oxidation Pyrolysis & Gasification
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ENVIRONMENTAL IMPACT Typical results for clinical, pharmaceutical and other wastes mg/Nm3 11% 273K & 101.3kPa EU Directive Limits s: spot / d:daily ½ hour Compact Power Particulates 10 (d) 30 0.2 VOC’s as carbon 20 Trace NO (NO + NO2) 200 (d) 400 <37 HCl 60 2 HF 1 (d) 4 <0.1 SO2 50 (d) 200 < 2.5 CO 150 Cd & Tl 0.05 (s) 0.006 Mercury Pb Cr Cu Mn Ni As Sb Co V Sn 0.5 (s) Dioxins TEQ ng/Nm3 0.1 (s) <0.003 N2O 30 (d) NH3 < 1
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ACCEPTABLE WASTE TYPES
refuse derived fuel (RDF) clinical waste municipal solid waste (MSW) dried sludge shredded tyres commercial waste
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Summary Every site is unique Of critical importance is the specific waste composition and in particular the moisture content 100 tonnes per day of feedstock (typically 175 tonnes per day of waste) will generate 2.5 MW of power
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GALFAD
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