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Published byClinton Mervyn Hood Modified over 9 years ago
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Digital Printing technology and new alternatives in label printing Mike Englander Durst Phototechnik AG
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The Industrial Inkjet Specialist Durst Tau 330 High Speed UV Inkjet Label Press Digital UV Inkjet - Narrow Web Application
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The main alternatives Electro-Ink from HP Indigo – Thin film lamination process bonded to the substrate in ‘one shot’ Powder toner xerography from Xeikon – Toner particles are melted by heat and fused to the substrate Ink jet from a selection of companies including Durst – creates a digital image by propelling droplets of ink onto the substrate
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Needs of the label converter from digital Quality - comparable to conventional Speed - comparable to conventional Material flexibility - comparable to conventional Cost – as long a digital run as possible versus conventional total print cost
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Ink Jet For high quality print, you need a combined system incorporating the best of: – Print Head – Ink – Substrate – Web transport – software
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Ink Jet – Evolution & Innovation Digital Printing Technologies for Narrow Web Piezo Inkjet Grayscale Inkjet Thermo Inkjet Electro Photo liquid & dry toner Continuous Inkjet DOD Inkjet Binary UV WB UV WB SOL WB
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Inkjet 2006 300 dpi Inkjet 2007 360 dpi Inkjet 2011 720 x 360 dpi Original ● Printing Resolution ● Stitch Handling ● Ink Formulation ● Web Transport Design Ink Jet – Evolution & Innovation
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Ink Jet - Head Ink Jet Print Heads must be: - scalable for high speeds, - scalable print width, - jet a high opacity white ink - jet new (additional) fluids
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Ink Jet - Ink Must have characteristics such as: - Ink properties to work with surface tension of most substrates -Cover a wide color gamut to match high % of Pantone range -Print high opacity white -Have high chemical & scratch resistance -Have high degree of light fastness
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Ink Jet - Software Must have characteristics such as: -Highly accurate press linearization -Ink limiting function to reduce costs -Accurate substrate profiling -High speed ripping & dithering -Accurate color management
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Result – Speed (m/min) Number of Colours ElectroInkTonerDurst Ink Jet CMYK16 or 321948 CMYKW11 or 211945 CMYKWOV 8 or 16n/a45
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Result - Cost
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Calculation base => label size 10x15 cm in CMYK, 69 €/liter Ink, 48 lm/min Incl. machine depreciation + operator costs + Maintenance Tau 330 cost cross-over: 62,000 labels or 3,150 lin. Meters on 33 cm web width
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Result - Quality See samples
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Leaders in imaging solutions since 1936 Thank you ! Any Questions?
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