1. Steve Lewis SALewis@slac.stanford.edu XTOD Controls FDR 14 February 2008 XTOD Instrument Controls Final Design Review Steve Lewis 14 February 2008

2. Steve Lewis SALewis@slac.stanford.edu XTOD Controls FDR 14 February 2008 2 Principles of Design Re-use existing LCLS or planned XES technology wherever possible Lower cost and schedule risk Reduce maintenance cost and overall complexity FEE has very limited physical space, but ‘acceptable’ radiation levels ‘Tuck’ short racks under beamline (also shortens cable runs) Decouple Instruments 4 major instruments will evolve separately One rack/one instrument Hard and soft mirrors as well…

3. Steve Lewis SALewis@slac.stanford.edu XTOD Controls FDR 14 February 2008 3 Diagrams

4. Steve Lewis SALewis@slac.stanford.edu XTOD Controls FDR 14 February 2008 Overall Context Diagram Grey ovals: instruments Blue rectangles: controllers Yellow barred rectangles: IOCs

5. Steve Lewis SALewis@slac.stanford.edu XTOD Controls FDR 14 February 2008 Rack 201 Diagram Grey ovals: instruments Green symbols: devices Blue rectangles: controllers Yellow barred rectangles: IOCs

6. Steve Lewis SALewis@slac.stanford.edu XTOD Controls FDR 14 February 2008 Rack 202 Diagram

7. Steve Lewis SALewis@slac.stanford.edu XTOD Controls FDR 14 February 2008 7 Rack 203 Diagram

8. Steve Lewis SALewis@slac.stanford.edu XTOD Controls FDR 14 February 2008 8 Rack 204 Diagram

9. Steve Lewis SALewis@slac.stanford.edu XTOD Controls FDR 14 February 2008 9 Rack 70x Diagram

10. Steve Lewis SALewis@slac.stanford.edu XTOD Controls FDR 14 February 2008 10 Rack 80x Diagram

11. Steve Lewis SALewis@slac.stanford.edu XTOD Controls FDR 14 February 2008 Near Hall Diagram

12. Steve Lewis SALewis@slac.stanford.edu XTOD Controls FDR 14 February 2008 12 XTOD Controls Instrumentation in FEE Limited in NEH1 Vacuum only in NEH2 Likely nothing in NEH3 Vacuum only in Tunnel Nothing in FEH…

13. Steve Lewis SALewis@slac.stanford.edu XTOD Controls FDR 14 February 2008 13 MPS Solid attenuator, Mirrors, Crystals, IN or OUT FEE: 14 Linear Motions: ‘sweet spots’ FEE: 8 Pop-in Camera YAGs FEE: 6 NEH1: 4 Tunnel: 2

14. Steve Lewis SALewis@slac.stanford.edu XTOD Controls FDR 14 February 2008 14 Motion

15. Steve Lewis SALewis@slac.stanford.edu XTOD Controls FDR 14 February 2008 15 Motors All stepper motors 4- and 5-phase (26 and 20 axes) Micro-stepping: no Half-stepping: yes Holding current: yes Synchronization between motors: no Brakes: 8 axes Various usages Geared/Harmonic drive Linear/Rotary Stages (1d, 2d, 3d) Rack-and-pinion

16. Steve Lewis SALewis@slac.stanford.edu XTOD Controls FDR 14 February 2008 16 8002 IP carrier Board 8601 4-ch Motor Controller Up to 4 8601’s per 8002 Interface Ethernet RS232 Stepper Motor In/Out Limit 8-ch SLAC Break-Out Chassis DB25 Motion: System Diagram with Stepper Motors and LVDT 8304 Transition Board Up to 16-ch Motor Control VME 6100 IOC Highland Tech. 8-ch V550 LVDT Conditioner VME Module LVDT GHSA-750 SCSI 50-pin Cables HYTEC SMDS4 4-ch Stepper Driver Chassis To 3 more SMDS4’s Only where LVDT is used 4-phase: SMDS4-B (bipolar) 5-phase: SMDS4-5P (bipolar)

17. Steve Lewis SALewis@slac.stanford.edu XTOD Controls FDR 14 February 2008 17 HYTEC IP-SM-8601 Industry-Pack Card 4 channels of stepper motor control Output Step and direction signals (TTL) Power and Brake signals (24V) Input Limit switch signals Drive fault status Encoder signals (not used by XTOD) VICB8002 IP VME Carrier Board Holds up to 4 4-channel 8601 cards 8304 VME Transition Board Connects to 4 4-channel driver chassis (16 motors) SMDS4-B Bipolar Motor Driver Chassis 4 channels of bipolar (PWM Chopper) drive for 4-phase hybrid motors at up to 3.5A per phase. Internal 300W 24-V power supply

18. Steve Lewis SALewis@slac.stanford.edu XTOD Controls FDR 14 February 2008 18 Motion Number of axis and 4-channel Hytec Chassis FEE: 28 4-ph (8 chassis), 12 5-ph (4 chassis) LVDT About 3 out of 4 motors need LVDT Uses Highland LVDTV550 VME conditioner/exciter Number of chassis FEE: 33 (7 card/chassis) Encoder Heidenhain ROQ-425 absolute rotary encoder 25 bits (32 turns, 20-bits per turn) Kramert 505/F VME card

19. Steve Lewis SALewis@slac.stanford.edu XTOD Controls FDR 14 February 2008 19 Pneumatic solenoid In/Out Control: Solenoid Actuated HOUSE AIR Vacuum Chamber Bellows Attenuator, Mirror, Crystal… Typical Solenoid with valve Controls Interface States of Limit Switches VME Crate Acromag 9760 IP carrier Board Acromag IP445 RELAY DRIVER IP card Acromag IP440A Dig Input IPcard Driver SLAC-8-CH Solenoid Controller MVME6100 IOC Controls Interface To MPS

20. Steve Lewis SALewis@slac.stanford.edu XTOD Controls FDR 14 February 2008 20 XTOD Controls… Solenoid Use SLAC solenoid/profile-monitor chassis + IP cards SLAC chassis has output to MPS Assert MPS when solenoid is not in and not out (i.e. moving) Number of chassis FEE: 3 9 solid attenuator (SNC) 5 other (SNC) 6 pop-ins (PMC) NEH: 1 4 pop-ins (PMC) XRT: 1 2 pop-ins (PMC)

21. Steve Lewis SALewis@slac.stanford.edu XTOD Controls FDR 14 February 2008 21 Crates & IOC’s

22. Steve Lewis SALewis@slac.stanford.edu XTOD Controls FDR 14 February 2008 22 VME Crates & IOC’s VME crates Wiener 9-slot, same as LCLS (deprecated) FEE: 7 NEH: 1 Dawn 2-slot, same as LCLS FEE: 1 VME IOC MVME-6100, same as LCLS All have EVRs Number of IOCs FEE: 11 NEH: 1

23. Steve Lewis SALewis@slac.stanford.edu XTOD Controls FDR 14 February 2008 23 compactPCI Crates & IOC’s cPCI Same crate as XES (Elma 4-slot) With ≥1 Acqiris DC-282 8-GS/s waveform digitizers With 1 Intel CPU (Concurrent PP5) With EVR All same as XES Linux now; RTEMS in future (same as XES) Number of cPCI crates and DC-282 FEE: 1, 2

24. Steve Lewis SALewis@slac.stanford.edu XTOD Controls FDR 14 February 2008 24 Cameras

25. Steve Lewis SALewis@slac.stanford.edu XTOD Controls FDR 14 February 2008 25 Multiple Camera System (frame rate = 10fps) MVME6100 IOC PMC EVR EDT CL Fiber from EVG Ethernet RS232 PMCSPAN2-002 EDT CL PULNiX CCD Camera 12VDC adapter 110VAC12V CameraLink cable with RS232 built-in PULNiX CCD Camera PULNiX CCD Camera 12VDC adapter 110VAC12V 12VDC adapter 110VAC12V CameraLink cable with RS232 built-in Trigger (TTL) Use front-panel triggers of EVR Power for camera could also be supplied by SLAC profile monitor chassis Camera has EDT RCX copper-to-fiber converter (not shown) Triples shown above will be packed 2x or 3x in standard 9-slot VME crate 20 slots of VME

26. Steve Lewis SALewis@slac.stanford.edu XTOD Controls FDR 14 February 2008 26 XTOD Controls… Cameras PULNiX Camera TM-4200CL (10), TM-6710CL (1, same as LCLS) Frame grabber EDT PMCS, same as LCLS FEE: 7 NEH1: 4 Tunnel: 2 Driver: similar to/same as LCLS Scientific Grade Cameras Linux FEE: 2 each Cascade 512B/Princeton PCI with driver and PVCAM library FEE: 1 each PIXIS=XO-2048B/Princeton USB with driver and PVCAM library IOC: Dell 1U PowerEdge 1790 (same as XES) New EPICS driver support

27. Steve Lewis SALewis@slac.stanford.edu XTOD Controls FDR 14 February 2008 27 Other Controllers

28. Steve Lewis SALewis@slac.stanford.edu XTOD Controls FDR 14 February 2008 28 Other Controllers… Temperature measurement (thermocouples) Beckhoff 3314 (BK9000 coupler) Number of TC’s and Beckhoff’s FEE: 36, 9 Same as XES High Voltage for PMTs VME ISEG VHS 4020n_405 -2KV, 4mA Number of VME modules FEE: 1 Same as LCLS

29. Steve Lewis SALewis@slac.stanford.edu XTOD Controls FDR 14 February 2008 29 Other Controllers … Illuminator (for PULNiX TM-4200CL) Profile Monitor Chassis has four channels. Each channel drives two 24VDC LED/Bulb Number of LED’s and chassis FEE: 12, 3 Same as LCLS DC low-voltage/low-current for solenoid magnet for 2 air-core solenoids Xantrex DCS20-50E TCP/IP interface Number of LVPS FEE: 2 New serial protocol

30. Steve Lewis SALewis@slac.stanford.edu XTOD Controls FDR 14 February 2008 30 Other Controllers… Control/monitor of Avalanche Photodiode units (voltage setting/monitoring, TEC monitoring), various AC power Beckhoff 4002, 3064, 2622 Same as XES Number of DAC & ADC units FEE: 1, 1 Total Energy Measurement VME Signal Conx/ADC: ICS-121, ICS-130 Number of ADC pairs FEE: 1 New driver

31. Steve Lewis SALewis@slac.stanford.edu XTOD Controls FDR 14 February 2008 31 Other Controllers… Lakeshore 340 temperature controller Number each FEE: 1 Serial interface, new protocol Coherent EPM-2000 2-chan laser power meter Number each FEE: 1 Serial interface, new protocol

32. Steve Lewis SALewis@slac.stanford.edu XTOD Controls FDR 14 February 2008 32 Other Controllers… Finger Lake Instrument filter wheels SLAC solenoid chassis does not work, need wheel Model CFW-1, serial interface being engineered Number of modules FEE: 2 Serial interface, new protocol Opti-Sigma rotary attenuator PAT-001 controller In FEE: 1 Serial interface, new protocol

33. Steve Lewis SALewis@slac.stanford.edu XTOD Controls FDR 14 February 2008 33 Racks & Power 40U/80″ Number of racks FEE: 1 SOMS (temporary) 24U/42″ Under beamline Severe space constraint Number of racks FEE: 6 (4 upstream instruments; 2 HOMS) Rack power distribution Furman unit with 100A input, same as LCLS; one in each 24U rack; 2 in 40U double rack

34. Steve Lewis SALewis@slac.stanford.edu XTOD Controls FDR 14 February 2008 34 Network Cisco 3650 48-port Ethernet Switch Hutch switch shared with XES, supplied by XES Number of Cat-6 FEE: 46 NEH1: 7 Digi TS-16 Terminal Server Hutch TS shared with XES, supplied by XES Number of RS-232 FEE: 79 NEH1: 10

35. Steve Lewis SALewis@slac.stanford.edu XTOD Controls FDR 14 February 2008 35 Software

36. Steve Lewis SALewis@slac.stanford.edu XTOD Controls FDR 14 February 2008 36 Software EPICS Base 3.14.9-’lcls’ Clean, location-neutral build for LLNL and PCDS Built from source checked out from e-beam CVS Modules: All required hardware drivers Various software utilities (IOC admin and autosave, etc) RTEMS 4.7.1 Just a copy, not a build Applications Minimal set from LCLS and EPICS community Built from source Display, Alarm, VisualDBTool, Channel Access Utilities, Archiver, Strip Chart, Gateway Matlab-on-EPICS Will be primary platform for XTOD scientists to diagnose and configure LCLS

37. Steve Lewis SALewis@slac.stanford.edu XTOD Controls FDR 14 February 2008

38. Steve Lewis SALewis@slac.stanford.edu XTOD Controls FDR 14 February 2008 38 Photos of Ongoing Fabrication at LLNL

39. Steve Lewis SALewis@slac.stanford.edu XTOD Controls FDR 14 February 2008 39

40. Steve Lewis SALewis@slac.stanford.edu XTOD Controls FDR 14 February 2008

41. Steve Lewis SALewis@slac.stanford.edu XTOD Controls FDR 14 February 2008

42. Steve Lewis SALewis@slac.stanford.edu XTOD Controls FDR 14 February 2008

43. Steve Lewis SALewis@slac.stanford.edu XTOD Controls FDR 14 February 2008

44. Steve Lewis SALewis@slac.stanford.edu XTOD Controls FDR 14 February 2008

45. Steve Lewis SALewis@slac.stanford.edu XTOD Controls FDR 14 February 2008

46. Steve Lewis SALewis@slac.stanford.edu XTOD Controls FDR 14 February 2008 46 Auxiliary materials follow

47. Steve Lewis SALewis@slac.stanford.edu XTOD Controls FDR 14 February 2008 Apparatus Temperature Measurement Resistance EPICS Control System (includes PLC) On/Off, Pressure Vacuum Pumps, Gauges, Valves Gas Detector: Block Diagram X,Y,dX,dY Motion Control Position Motor+ LVDT Power Supply On/Off, Current, Voltage Magnet 4 S. Lewis v6 On/Off, Flow Gas Flow Controller Shape Preamplifier Digitizer Signal Trigger Photomultiplier Tube Voltage, Current HV Power Supply Note: 2 units required 2 Common to both units Bias Preamplifier Avalanche Photodiode Temperature

48. Steve Lewis SALewis@slac.stanford.edu XTOD Controls FDR 14 February 2008 Apparatus EPICS Control System (includes PLC) On/Off, Pressure Vacuum Pumps, Gauges, Valves Gain Preamplifier Digitizer Signal Trigger K-Spectrometer/Soft-Xray Imager: Block Diagram 2x Crystal dX Motion Control Angle Motor+ Readout 2 S. Lewis v5 Photodiode Soft-Xray Imager In/Out Mirror 3 Reticle X,Y* Motion Control Position Motor+ Readout 2 Camera Control Parameters Image CCD Camera Trigger K Spectrometer 2x Crystal +Stopper In/Out Mirror dX Motion Control Angle Motor+ Readout Photodiode Y* Motion Control Angle Motor+ Readout *Requires LVDT for absolute readout Part of Gas Detector

49. Steve Lewis SALewis@slac.stanford.edu XTOD Controls FDR 14 February 2008 Apparatus Temp Control + Resistance Measurement Energy, Temp Resistance Compressor and Pulsed Valve EPICS Control System (includes PLC) On/Off On/Off, Pressure Vacuum Pumps+ Gauges Bias, Gain DC Bias+ Preamplifier Digitizer Signal 16 Trigger Total Energy Diagnostic: Block Diagram X,Y Stage Motion Control Position++ Motor+ LVDT Laser Control Trigger Laser Energy Meter Energy Energy Sensor 222 2 Attenuator Motion Control Selection Motor+ Encoder S. Lewis v5

50. Steve Lewis SALewis@slac.stanford.edu XTOD Controls FDR 14 February 2008 Apparatus EPICS Control System (includes PLC) On/Off, Pressure Vacuum Pumps+ Gauges Direct Imager: Block Diagram Scintillator Ladder Motion Control Position Camera Controller Parameters,Image CCD Camera 2 S. Lewis v7 Motor+ Encoder Camera Controller Parameters,Image CCD Camera Narrow FOVWide FOV Trigger On/Off Illuminator Filter Wheel Controller Selection Filter Wheel Filter Wheel Controller Selection Filter Wheel Focus Motion Controller Position Focus Motor Focus Motion Controller Position Focus Motor