1. Product choice offered by ABB Oy, Distribution Automation
Jan Kulczynski

2. Distribution Automation – Content
Introduction & overview of Distribution Automation
Product range
Protection relays & terminals
Simulator
Communication
Commitment to new standard IEC61850
Training, Support & Service

3. ABB Oy Distribution Automation
Global market leader in protection relay sales
~275 employees, ~120 R&D engineers
Turnover ~90 million euros (in 2006)
> SPACOM units installed
> units of 500-series installed.
Utility customers such as Vaasan Sähkö, Helsinki Energy, Vattenfall
Electricity-intensive industrial customers (industries needing much electricity), for instance, UPM Kymmene, Outokumpu.
In many countries the protection of electrical systems is prescribed by law.
Competitors A) global: Siemens, Alstom
B) regional: GE, Schweitzer
C) Small competitors by country: VAMP
Top Ten of Sales in 2003:
1. Finland
2. China
3. Sweden
4. Russia
5. Taiwan
6. The Czech Republic
7. Italy
8. South-Africa
9. Iran
10. Switzerland
A reliable distribution of electricity helps preserving the environment

4. The Role of the Vaasa Unit within ABB
Global responsibility for the development and marketing of
protection relays
software tools
communication devices
for Distribution Automation
Worldwide responsibility for the sales of products (with local sales units)
Responsible for the development of technology and solutions.

5. Distribution Automation – Content
Introduction & overview of Distribution Automation
Product range
Protection relays & terminals
Simulator
Communication
Commitment to new standard IEC61850
Training, Support & Service

7. Production Part of the Delivery Process
Manufacturing
Logistics
Order
handling
&
production
planning
Collection of
customer
orders
Shipping
&
invoicing
Production
Packing
Transportation
Supply Management
Supporting Functions
Production testing engineering
Product maintenance
License manufacturing: India, Malaysia, Russia, China

8. Distribution Automation – Content
Introduction & overview of Distribution Automation
Product range
Protection relays & terminals
Simulator
Communication
Commitment to new standard IEC61850
Training, Support & Service

9. Distribution Automation – Product range
600 Series
REU 610
REF 610
REM 610
500 Series
REJ-REU
REA
REF 542plus
REX
RE_ 541/3/5
SPACOM

10. Distribution Automation – Product range
SPACOM
Distribution Automation – Product range
600 Series
REM 610
REF 610
REU 610
500 Series
REJ-REU
REA
REF 542plus
REX
RE_ 541/3/5
SPACOM

11. SPACOM Series Complete range of relays: Annunciator systems
Feeder protection
Motor protection
Voltage protection
Transformer protection
Capacitor bank protection
Annunciator systems
Analogue input systems
On-off input systems
Produced, delivered and supported, but not actively promoted.

12. DA products deliveries

13. Disturbance Recorder Module SPCR 8C27
SPACOM
Disturbance Recorder Module SPCR 8C27
Features
Recorder with 8 analog and 8 digital channels
Tool to analyze network behaviour in fault situations
Helps to locate disturbances
Makes it easier to find correct settings for protective
devices
Gives information about normal phenomena of network ( inrush currents, etc. )

14. Disturbance Recorder Module SPCR 8C27
SPACOM
Disturbance Recorder Module SPCR 8C27
Recording capacity
Total recording time 12 s ( 55 s option ) when all channels recorded
Total time can be divided up into 24 ( 26 ) different recordings
Recordings can consist of % history
Triggering moment

15. Distribution Automation – Product range
500 Series
Distribution Automation – Product range
600 Series
REM 610
REF 610
REU 610
500 Series
REJ-REU
REA
REF 542plus
REX
RE_ 541/3/5
SPACOM

16. Arc protection system – REA 10_
500 Series
Arc protection system – REA 10_
State of the art arc protection system
Tripping time <2.5ms.
Selective tripping, even when there is arc on the busbar.
Big installed base.
Protects human beeings and equipment.

19. Arc protection system – REA 10_
500 Series
Arc protection system – REA 10_

20. REJ5_ and REU5_ Protection Relays
500 Series
REJ5_ and REU5_ Protection Relays
Modern protection for simple applications
Standard functions like:
Disturbance recorder
Measurement functions
Event register
Circuit breaker failure protection
Complement to other 500 series relays incl:
Overcurrent / Earthfault relays
Directional earth fault relays
Over / under voltage relays

21. Multifunction protection – REX 521
500 Series
Multifunction protection – REX 521
REX 521 is a multifunction relay designed for protecting feeders and motors
Power quality
THD, current harmonics and voltage harmonics up to the 13th harmonic
Advanced condition monitoring functions for the supervision of primary devices
Several pre-configured applications
HMI with many languages, now also Chinese language available
Communication
SPA, LON, Modbus RTU/ASCII, IEC , DNP 3.0
Profibus & IEC via adapters

22. Feeder terminals – REF 541/543/545
500 Series
Feeder terminals – REF 541/543/545
Advanced Bay Terminals
Protection functions for all applications
Freely configurable
Advanced condition monitoring functions
Monitoring functions like:
Sags and swells
Fault locator
Communication
Simultaneous dual channel communication
Most used protocols available

23. Feeder terminals – REF 541/543/545
500 Series
Feeder terminals – REF 541/543/545
Applications for:
Feeders
Capacitor banks / filters
Transformers
Motors <40MW
Generators < 80MW

24. Motor/generator terminals – REM 543/545
500 Series
Motor/generator terminals – REM 543/545
Motor and generator terminal
Protection functions for motor and generator applications
Freely configurable terminal
Pre-configured applications prepared for ease of use
Several language variants including e.g. Russian, Polish, Czech..
Communication
Simultaneous dual channel communication
SPA, LON, Modbus RTU & ASCII
Profibus & IEC via adapters

25. Transformer terminals – RET 541/543/545
500 Series
Transformer terminals – RET 541/543/545
Transformer terminal
All-in-one solution for two-winding power transformer protection & control completing REF 541/3/5 and REM 543/5 series
Differential protection based on long field experience and well proven algorithms
On-load tap changer control, AVR
Versatile communication capabilities as in REF 541/3/5

26. Feeder terminal – REF542plus
500 Series
Feeder terminal – REF542plus
Feeder terminal
Covers most of the needed protection functions for feeder protection
Transformer differential protection
Motor Protection
Distance protection for MV (5 zones)
Embedded web server
Freely programmable protection functions and generic functions available
Pre-configured applications prepared for ease of use
Communication
SPA, LON, Modbus RTU, IEC
Profibus & IEC via adapters

27. Feeder terminal – REF542plus
500 Series
Feeder terminal – REF542plus
Area of application
Any kind of medium voltage switchgear (Incoming feeder, Transformer, Overhead line, Motor, Busbar, ...)
Low voltage switchgear with complex automation requirements
All secondary functions are integrated in one single unit:
Control
Protection
Measurements
Monitoring
Communications

28. High Speed Busbar transfer, SUE 3000
Ensuring continuous power supply to essential electrical equipment by changing over from a main to a stand-by feeder as fast as possible
Improvement of plant availability
Protection of production facilities
Prevention of costly outages
Improvement of product quality
Protection of employees and environment

29. For power system automation
500 Series
REC 523 Remote Supervision and Control
For power system automation
Fast fault location and network restoration
Utilisation of new or existing communication solutions
Optimised network management secures high-quality and reliable energy supply
Developed for:
Ring Main Units (RMUs)
Overhead lines and cable feeders in medium voltage networks
Switch disconnectors and pole-mounted disconnectors
Small kiosk-type transformer substations
Wind power stations

30. Distribution Automation – Product range
600 Series
Distribution Automation – Product range
600 Series
REM 610
REF 610
REU 610
500 Series
REJ-REU
REA
REF 542plus
REX
RE_ 541/3/5
SPACOM

31. RE_ 610 Series Compact universal feeder / motor / voltage protection.
Unique draw out design.
Optional arc protection
Current or voltage based functions.
Including:
Disturbance recorder
Measurements
Event register
Real time clock

32. Basic protection relay – REF 610
600 Series
Basic protection relay – REF 610
REF 610 protection functions:
3 stage overcurrent protection 50/51
2 stage earth fault protection 50N/51N
Thermal overload protection 49
Phase discontinuity protection 46
Circuit breaker failure protection 62BF
Arc protection as option 50/50NL
Automatic reclosing function 79

33. Motor protection relay – REM 610
600 Series
Motor protection relay – REM 610
REM 610 protection functions:
Thermal overload protection (49)
Temperature supervision based on RTDs (49/38)
Motor startup supervision (48)
Cumulative motor start-up time counter (66)
Short-circuit protection (50)
Overcurrent protection (51)
Earth-fault protection (50N/51N)
Phase unbalance / phase reversal protection (46)
Undercurrent (loss of load) protection (37)
Circuit-breaker failure protection (62BF)
Electrically latched lockout relay (86)
Emergency restart

34. Over / under voltage relay – REU 610
600 Series
Over / under voltage relay – REU 610
REU 610 protection functions:
2 stage over voltage protection
2 stage under voltage protection
2 stage residual voltage protection

35. Installation example for swgr. builders
600 Series
Installation example for swgr. builders
Install the case (with protective cover)
Wire up the case to the switchgear
Deliver to customer

36. Installation example for swgr. builders
600 Series
Installation example for swgr. builders
Remove protective cover
Install the plug in unit
SAVINGS IN
CASH FLOW

37. DA products deliveries

38. DA products deliveries since 1997
REA 10_
> pcs
REJ_/REU_
> pcs
REX 521
> pcs
REC 501/523
> pcs
REF 541/3/5
> pcs
REF 542 plus > pcs
REM 543 /545
> pcs
RET 541/3/5
> pcs

39. Distribution Automation – Content
Introduction & overview of Distribution Automation
Product range
Protection relays & terminals
Simulator
Communication
Commitment to new standard IEC61850
Training, Support & Service

40. Signal simulator – SIM600 New
The programmable Protection Relay Appliance SIM 600 is designed for
simulating and visualizing protection schemes and applications
Any analog or digital signal needed to simulate the function of a substation configuration, switchgear system and protection scheme can conveniently be generated with SIM 600

41. Distribution Automation – Content
Introduction & overview of Distribution Automation
Product range
Protection relays & terminals
Simulator
Communication
Commitment to new standard IEC61850
Training, Support & Service

42. Communication
Communication
Communication

43. Communication Remote Communication Two major areas Gateway
Local Communication

44. REX 521 Feeder Protection Relay
Communication
REX 521 Feeder Protection Relay
RS - 485
Note! Only one communication port and protocol can be active at a time (optical front connector can be used simultaneously, naturally).
OPTICAL
A PROTOCOL
FOR ALMOST
ANY APPLICATION

45. REF 541/3/5 Feeder Terminal Communication Communication
X3.1
BDM
X3.2 (RS-232, Non-isolated)
SPA
IEC-103
ModBus
DNP 3.0
RER 123 to this port (SPA, IEC)
RER 133 for ModBus, DNP 3.0
X3.3 (RS-485)
SPA
LON
RER 103 to this port

46. Communication
Programming Tool CAP 50_
CAP 505
Setting and supervision tool for ABB's protection relays for distribution networks
CAP 505
Configuration of terminals
Setting of distribution protection
LON/SPA communication protocol
CAP 501
CAP 505 &
SMS 510

47. Station automation series COM 600
Communication
Station automation series COM 600
Embedded communication gateway for industry and utility substations
No moving parts
Remote communication
IEC /104
DNP 3.0 (serial and LAN/WAN)
OPC Client access allows external OPC clients to access data gathered from IEDs
SPA Router protocol enables engineering tool access to IEDs through COM 610
Local HMI with events, alarms, settings etc.
Process communication
LON/LAG
SPA
IEC Client
IEC

48. Station automation series COM 600
Communication
Station automation series COM 600
Indication LEDs
Serial ports
RS 232/485
Serial ports
RS 2324
Audio
LAN
USB
VGA
Compact Flash
USB
Power
Supply
PCMCI
PCI
All Interfaces are accessible from the front
ON/OFF

49. Station automation series COM 600
Communication
Station automation series COM 600
COM 605 Control & Monitoring Unit
COM 610 Communication Gateway
COM 615 Station Computer
Provides substation data to any personnel through local HMI in substation or/and to any user through WAN/LAN networks
Utilizing latest SW and HW technology
SW bundled with ruggedize industrial HW
Fully complaint to IEC standard
Efficient and easy engineering with ABB IEDs
Suitable for any indoor installation

50. Station automation series COM 600
Communication
Station automation series COM 600
COM 610
Control and
Monitoring
Parameter
settings & DR
Local HMI
Station
Communication
NCC
External OPC
client
Remote parameter setting
COM 605
COM 615
Intranet/Internet
LAN/WAN/
Industrial Embedded Computer

51. Station automation series COM 600
Communication
Station automation series COM 600
Control & Monitoring Unit
COM 605
Communication Gateway
COM 610
Station Computer
COM 615
NCC connection
NCC connection
Upgrade based on license key generation only
Licence key based on type of
OPC and product
User
Manual
Documentation HW
FW / Tools

52. Functionality coverage
Communication
Functionality coverage

53. Gateways Overview Communication SPA-ZC 400/402 IEC 61850
Ethernet Adapters
IEC 61850
SPA-ZC 302
Profibus DPV1/SPA Gateway
SPA-ZC 200/202
IEC 103/SPA Gateway
SPA-ZC 100/102
LON/SPA Gateway

54. Different communication demands
ABB Distribution Automation Products
SPA Bus
Modbus
Profbus
DNP 3.0
IEC 103
SPA Bus
Modbus
Profbus
DNP 3.0
IEC103
SPA Bus
Modbus
Profbus
DNP 3.0
LON Bus
IEC 103
IEC 61850
ABB SWG
OEMs
Distributors
LON Bus
IEC 103
IEC 61850
ABB Systems
EPC
End Users, Utilities - Industries

55. What we can offer to our customers
Communication
What we can offer to our customers
Supported communication protocols / IED type
SPA
IEC
Modbus
DNP 3.0
LON
Profibus
IEC
SPACOM
SPA-ZC 20x
SPA-ZC 10x
SPA-ZC 302
SPA-ZC 402
REJ, REU 52x
SPA-ZC 102
REF, REM, REU 610
REX 521
REF 542plus
REF, REM, RET 541/543/545
SPA-ZC 400
Supported
Supported through external converter. Some or all types verified.
Supported through external converter. NOT VERIFIED!
Not Supported

56. Communication solutions for utility
Producers have proprietary solutions which are pushed
ABB “is” pushing LON Bus solution
Standard for field bus communication
IEC – is only “standard” for IEC world
DNP 3.0 is standard for ANSI world
Standards for remote communication
IEC – 5 – 101 and 104 are standardized for remote communication for IEC world
DNP 3.0 is standardized for remote communication for ANSI world
Variety of architecture solutions
Requirements are quite clear
MicroSCADA with COM500 or COM581 is a ABB solution
COM 600 will enter the market soon
Some markets and customers prefer RTU approach
….and IEC 61850

57. Communication solutions for IEC 61850

58. SPA-ZC 40x Ethernet adapters
Communication
SPA-ZC 40x Ethernet adapters
Any product with SPA interface can be connected to any IEC system
Supports IEC vertical communication
Horizontal communication (GOOSE) supported for REF 541/3/5 v3.5 and SPA-ZC 400 v2.0 only.
IEC compatible tool for SCL import & export
Connectivity concept used for easy engineering
KEMA certified

59. SPA-ZC 40x Ethernet adapters
Communication
SPA-ZC 40x Ethernet adapters
Ethernet interface for REF 541/3/5, REM 543/5 and RET 541/3/5
Mechanical solution optimized for RE_ 541/3/5
Mounted on the rear ports
Powered from the IED
Optionally fiber optic connectors to LON or SPA for simultaneous use with IEC 61850
100Base-Fx (100Mb fiber-optic) Ethernet communication
MTRJ, LC, and RJ-45 connector

60. SPA-ZC 40x Ethernet adapters
Communication
SPA-ZC 40x Ethernet adapters
Externally mounted Ethernet adapter for any SPA device
Power supply 110 V V AC/DC or 24 V...60 V DC
Fiber-optic connection to the IED
Plastic and glass-fiber
100Base-Fx (100Mb fiber-optic) Ethernet communication
MTRJ, LC, and RJ-45 connector

61. What is the current situation…?
Communication
What is the current situation…?
IEC Standard
Station level function
SPA-ZC 40x *1.1
SPA-ZC 400 *2.0
SPA-ZC 402 *2.0
6, 7-2, 7-3, 7-4, 8-1
Data in Monitoring Direction
Commands in Control Direction
6, 8-1
SNTP Time Syncronization
N/A
Parameter Setting (Transparent SPA over TCP)
Parameter Setting (Native IEC 61850)
DR Upload (Transparent SPA over TCP)
DR Upload (Native IEC 61850)
Horizontal Communication (GOOSE)
9-2
Samples on Process Bus
Supported
Supported for Terminals having MEDREC function block
Supported for REF 541/543/545 *3.5
Not Supported

62. What is the current situation…?
Communication
What is the current situation…?
Parameters setting and Disturbance record upload
SPA-ZC 400: When offering those functions you must be aware what a tool or the system will be used to set the parameters. On the tools/system side this functionality is supported by just MicroSCADA and the CAP 50x release
SPA-ZC 402: When offering those functions you must be aware what a tool or the system will be used to set the parameters. On the tools/system side this functionality is supported by just MicroSCADA and the CAP 50x release The CAP 50x release supports just RE_ 5__ IEDs.
Availability of connectivity packages

63. Engineering of IEC 61850 system
Communication
Engineering of IEC system
REx 541/543/545 +
SPA-ZC 400
REX 521 +
SPA-ZC 402
SPA
Power
IEC
IEC
LON or SPA (Optional)

64. Engineering of IEC 61850 system
Communication
Engineering of IEC system
REx 541/543/545 +
SPA-ZC 400
CET for SPA-ZC 40x
SCL
file 3
IEC
REX 521 +
SPA-ZC 402
CAP 505 *.AR file
for REx 541/543/545 2
SCL
file 4
SCL
Connectivity Packages 1
IEC
Power
SPA

65. Distribution Automation – Content
Introduction & overview of Distribution Automation
Product range
Protection relays & terminals
Simulator
Communication
Commitment to new standard IEC61850
Training, Support & Service

66. A new standard for open communication
IEC 61850
A new standard for open communication
A new communication and engineering standard for substation automation
Higher interoperability between devices, tools and systems from different vendors
We are committed to IEC 61850
All new ABB distribution IEDs will have an embedded IEC support
”Where has been life – there has been communication”

67. Distribution Automation – Content
Introduction & overview of Distribution Automation
Product range
Protection relays & terminals
Simulator
Communication
Commitment to new standard IEC61850
Training, Service and Support

68. Training, Service and Support
Vaasa University
hhhhh 22
Sub Thesis 5:
We can provide standard & tailored users for all ABB products anywhere and in any language.
Evidence:
technical user training in Finland
On-site training provided by ABB Finland
3) On-site training provided by the local ABB companies in the local language
Sub-Message 4:
The risk of human error is minimized and you get better performance out of the equipment.

69. Training, Service and Support
Product Training
Standard and tailor-made training courses for Distribution Automation products
Designed for Engineers and Users of protection and control products
Medium voltage protection applications
Relays and terminals
Substation communication
Well-structured training materials and methods
Theory and presentations
Hands-on exercises and simulations
Scope of training services
Training and exercises at ABB or at customer’s premises

70. Training, Service and Support
Technical Support
Customer / OEM
local field engineer
local or regional experts
global factory
specialist
Well structured local and global technical support
local experts support local customers on-site / off-site
global specialists (factory) support the local experts
Technical guides, documentation and product information available online on the web: