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© 2009 Cemtek Environmental, Inc. New Product and Technology Overview CEMTEK Environmental Inc. 3041 S. Orange Ave. Santa Ana, CA 92707 800-400-0200 www.cemteks.com a technical solution to meet every need…
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© 2009 Cemtek Environmental, Inc. Mercury Particulate Tunable Diode Laser Ammonia Slip Monitoring Compliance Process Control/Feedback HCl Monitoring CEMTEK Instruments Combustion Optimization Products What’s New?
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© 2009 Cemtek Environmental, Inc. Regulations, where do we stand? Since vacating the Clean Air Mercury Rule (CAMR), the implementation of mercury monitoring has primarily fallen on the state and local regulators. The EPA often uses Consent Decrees to mandate mercury monitoring. The cement industry is currently under review by the EPA to slash mercury emissions. Mercury
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© 2009 Cemtek Environmental, Inc. Detection Technologies Continuous Monitoring Cold Vapor Atomic Fluorescence Example: Thermo Freedom Mercury Series Continuous Batch Measurement Pre-Concentration on Gold Filter, Thermal Desorbtion, Atomic Fluorescence Example: Tekran Series 3300 Long Term Batch Measurement Sorbent Trap or Appendix K Example: Apex Instruments Mercury
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© 2009 Cemtek Environmental, Inc. The Mercury Freedom System Dilution based measurement Inertial Filter Sample Conditioning Conversion at the Stack Direct Measurement CVAF High sensitivity True real-time monitoring Modular design iSeries platform Thermo Environmental
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© 2009 Cemtek Environmental, Inc. Model 80i Hg Analyzer Direct Measurement CVAF Continuous measurement No additional gasses required Diluted Sample Lower moisture, less reactive Speciating Measures either Hg T or Hg 0 Analyzer Detection Limit: Currently ~1 ng/m 3 (~0.1 ppt) No cross interference with SO 2 Thermo Environmental
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© 2009 Cemtek Environmental, Inc. IaIaIaIa KfKfKfKf Hg + h (254 nm) Hg* Hg* Hg + h (254 nm) I a = I o [I-e -{ax(Hg)} ] I f I o ax(Hg) or K (Hg) K (Hg) High Intensity Hg Lamp Reflective Filtering Enhanced Light Baffling Bandpass Filter Hg Fluorescence LAMP SUPPLY ELECTRONICS PHOTO MULTIPLIER TUBE SAMPLE OUT SAMPLE IN Thermo Environmental
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© 2009 Cemtek Environmental, Inc. Series 3300 CMMS Components Model 3320 Sample Conditioner Model 3330 Inertial Probe Model 3310 Calibration Unit Model 2537A AF Analyzer Tekran Instruments
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© 2009 Cemtek Environmental, Inc. Principles of Operation Mercury in sample gas is pre-concentrated onto (pat’d) pure gold cartridge Adsorbed mercury is thermally desorbed Detected by atomic fluorescence detector Two cartridges are used to alternately sample and desorb allowing continuous operation No gaps in data stream Tekran Instruments
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© 2009 Cemtek Environmental, Inc. Flow Diagram of Mercury Analyzer (Pat’d) Tekran Instruments
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© 2009 Cemtek Environmental, Inc. HGP Dual Trap Sampling Probe Configuration: Heated Sample Probe –Dual Probe Heaters Length (4,6,9,12ft Standard) Material –C276 Hastelloy or 316 SS Enclosure – Insulated SS Junction Box Trap Sizes – 10mm Large Standard Optional 6mm Small Trap Adapter Paired trap holders Pitot Tube – Optional S Type Pitot Configuration: Heated Sample Probe –Dual Probe Heaters Length (4,6,9,12ft Standard) Material –C276 Hastelloy or 316 SS Enclosure – Insulated SS Junction Box Trap Sizes – 10mm Large Standard Optional 6mm Small Trap Adapter Paired trap holders Pitot Tube – Optional S Type Pitot (shown with optional pitot) Apex Instruments
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© 2009 Cemtek Environmental, Inc. XC-6000EPC Flow Diagram Apex Instruments
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© 2009 Cemtek Environmental, Inc. Sorbent Trap Apex Instruments Configuration: Section 1: Sample Collection Section Section 2: Breakthrough Indicator Section Section 3: Vapor-Spike Section to Measure Recovery Configuration: Section 1: Sample Collection Section Section 2: Breakthrough Indicator Section Section 3: Vapor-Spike Section to Measure Recovery
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© 2009 Cemtek Environmental, Inc. Wet FGD Scrubber Particulate Monitoring Saturated stack applications Opacity monitors cannot transmit light through saturated stack Example: Sick FEW 200 Particulate Monitor Particulate
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© 2009 Cemtek Environmental, Inc. Particulate Sick FWE 200 Particulate Monitor
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© 2009 Cemtek Environmental, Inc. Particulate Sick FWE 200 Principle of Operation
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© 2009 Cemtek Environmental, Inc. What are Tunable Diode Lasers? Small crystals of Ga, As, Sb, P Similar to those used in telecommunications, CD players, and laser printers Emits laser radiation when an electric current is applied Laser center wavelength depends on composition of crystal Wavelength can be changed over a narrow range by changing current, or over a wider range by changing laser operating temperature Permits scanning over entire absorption feature Tunable Diode Lasers
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© 2009 Cemtek Environmental, Inc. Emission Wavelength Absorption region Side wavelengths, without absorption Absorbance I = I o e - c l IR Spectroscopy Tunable Diode Lasers
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© 2009 Cemtek Environmental, Inc. Practical Applications for the TDL SCR/SNCR Ammonia Slip Monitoring Compliance Single Point Monitor Internal Audit Cell Daily span checks meet regulatory requirements Process Control/Feedback Multi-point arrays with single analyzer Multiplexed signal allows for multiple monitoring points in dust laden processes Useful for SCR tuning and monitoring catalyst bed degradation over time Tunable Diode Lasers
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© 2009 Cemtek Environmental, Inc. Practical Applications for the TDL HCl Monitoring Waste-to-Energy Applications Plastics in fuel stock form HCl during combustion process Wood-fired Boiler Applications Logs transported to lumber mill Cogen and Power plant facilities can absorb salt (NaCl) when in contact with salt water during transport and form HCl during combustion process Tunable Diode Lasers
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© 2009 Cemtek Environmental, Inc. Interaction Between NH 3 and HCl Detached Plume Phenomenon which occurs from the formation of ammonia salts due to the cooling of NH 3 and HCl Tunable Diode Lasers NH 3 + HCl → NH 4 CL
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© 2009 Cemtek Environmental, Inc. Combustion Optimization Products Insitu O 2 Cross Duct CO Single Pass Opacity Dual Pass Opacity Close-Coupled NO X /O 2 Combustion Optimization
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© 2009 Cemtek Environmental, Inc. Combustion Optimization
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© 2009 Cemtek Environmental, Inc. NO X Contributing Factors Areas for Reduction of Excess Air Combustion Optimization
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© 2009 Cemtek Environmental, Inc.
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In-situ Zirconia Oxygen Monitor CEMTEK Instruments Model 1000
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© 2009 Cemtek Environmental, Inc.
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MODEL 2000 CROSS DUCT CO MONITOR CEMTEK Instruments Model 2000 Cross Duct Carbon Monoxide Monitor
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© 2009 Cemtek Environmental, Inc. IR OPTICAL/GFC CEMTEK Instruments Model 2000 Cross Duct Carbon Monoxide Monitor
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© 2009 Cemtek Environmental, Inc. CEMTEK Instruments Model 2000 Cross Duct Carbon Monoxide Monitor
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© 2009 Cemtek Environmental, Inc. TRANSMITTER CEMTEK Instruments Model 2000 Cross Duct Carbon Monoxide Monitor
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© 2009 Cemtek Environmental, Inc. CEMTEK Instruments Model 2000 RECEIVER Cross Duct Carbon Monoxide Monitor
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© 2009 Cemtek Environmental, Inc. CO versus NO X
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© 2009 Cemtek Environmental, Inc.
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NON-COMPLIANT OPACITY PROCESS MONITOR CEMTEK Instruments Model 6000 & 6010
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© 2009 Cemtek Environmental, Inc. Many Plants have multiple Boiler configurations feeding into a main stack. Individual Boiler outlets allows for the determination of any emissions violation at the source. Multi-Unit applications can utilize non compliant opacity monitors to detect individual excursions seen as an overall increase with the Stack Monitor. Accurate measurement of individual boiler opacity may avoid any excursion over the permitted limit imposed on the plant since detection at the onset of incomplete combustion. Energy reduction measures are incrementally reduced as the opacity stays below a preset threshold. CEMTEK Instruments Model 6000 & 6010
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© 2009 Cemtek Environmental, Inc. CEMTEK Instruments Model 6000 & 6010 Individual Boiler Performance
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© 2009 Cemtek Environmental, Inc. CEMTEK Instruments Model 6000 & 6010 LED - Green / Red Diode Laser Single Pass Double Pass No Moving Parts
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© 2009 Cemtek Environmental, Inc.
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Insitu Duct/ Stack Mount Analyzer SCR NO X -O 2 Monitor CEMTEK Instruments Model 8000
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© 2009 Cemtek Environmental, Inc. EXSITU CHEMILUMINESCENCE & ZIRCONIA MEASUREMENT High Temperature Operation Minimal Zero Drift Fast Response for Feed Forward Control Low Maintenance (Low Flow Sample System) High Accuracy at Low Detection Levels Ammonia Scrubber for Post SCR Applications CEMTEK Instruments Model 8000
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© 2009 Cemtek Environmental, Inc. MODEL 3000 DUST MONITOR WET & DRY STACKS Dust Monitors
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