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Mechanisms Dean Hackett March 2012
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Types of motion Linear Rotary Reciprocating Oscillating
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Simple (Basic) Machines Two ‘families’ –Inclined plane –lever
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Simple Machines Inclined plane Wedge Screw Lever Wheel and axle Pulley
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Work = Force x distance
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Classes of Lever Class 1 Class 2 Class 3
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Types of Linkage Parallel Reverse motion Bell crank Treadle Crank slider
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Have a think...
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Lever Mechanisms Fulcrum 4 m1 m Effort 10N Load xN Fulcrum 4 m1 m Effort 10N Load yN
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Mechanical Advantage = Load Effort 4 m1 m Effort 10N Load 40N Mechanical Advantage
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Velocity Ratio 4 m1 m Effort 10N Load 40N 50mm 200mm Velocity Ratio = Distance moved by Effort Distance moved by Load
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Efficiency 4 m1 m Effort 10N Load 40N 50mm 200mm Efficiency = M.A. V.R. x 100%
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Lever Mechanism What load can this person lift?
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Rotary Motion A Pulley Mechanism uses rotary motion to transmit rotary motion between two parallel shafts.
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Discuss... How do you attach a pulley to a shaft?
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Mechanisms using Rotary Motion
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Pulley mechanisms can be used to increase or decrease rotary velocity
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Velocity Ratio Velocity Ratio = Distance moved by Effort Distance moved by Load Velocity Ratio = Distance moved by the driver pulley Distance moved by the driven pulley Velocity Ratio = Diameter of Driven Pulley Diameter of Driver Pulley
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Velocity Ratio Pulley Shaft Rotary Velocities can be calculated using the following formula rotary velocity of driven pulley x diameter of driven pulley = rotary velocity of driver pulley x diameter of driver pulley rotary velocity of driven = diameter of driver pulley diameter of driven pulley rotary velocity of driver x
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What is the rotary velocity of the driven pulley shaft? rotary velocity of driven = diameter of driver pulley diameter of driven pulley = 30 90 revs/min = 150 revs/min rotary velocity of driver x 450 x
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Pulleys and Belts A section through a grooved pulley and round belt Vee pulley and section through a vee pulley and belt Stepped cone pulleys provide a range of shaft speeds
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Flat belts and pulleys A section through a flat pulley and belt Flat belt in use on a threshing machine Jockey pulley in use
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Chains and sprockets Bicycle chain and sprockets Graphical symbols
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Velocity Ratio = number of teeth on the driven sprocket number of teeth on the driver sprocket = 12 36 = 1 : 3
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Example
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Pulleys and Lifting Devices The pulley is a form of Class 1 lever
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Movable single pulley
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Pulleys Velocity Ratio = Distance moved by Effort Distance moved by Load Velocity Ratio = the number of rope sections that support the load
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Two Pulley System Velocity Ratio = Distance moved by Effort Distance moved by Load Velocity Ratio = 2x x Velocity Ratio = 2:1
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Four Pulley System Velocity Ratio = Distance moved by Effort Distance moved by Load Velocity Ratio = 4x x Velocity Ratio = 4:1
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Cams
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Uses Pear shaped cams are used in valve control mechanisms
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Cams used in a four cylinder engine http://www.youtube. com/watch?v=OXd1 PlGur8M&feature=re lated
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Cam motions
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Types of cam follower
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Springs are used to keep the follower in contact with the cam
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Cam Profiles
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Displacement graph for a pear shaped cam
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Displacement Graphs
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Bearings
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Thrust Bearings
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Bearings
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Bronze Nylon PTFE Air White metal Cast Iron Sintered
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Gears
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Gears are not only used to transmit motion. They are also used to transmit force.
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Gears Mechanical Advantage = Number of teeth on the driven gear Number of teeth on the driver gear Velocity Ratio = Gear Ratio = Number of teeth on the driven gear Number of teeth on the driver gear
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Gears
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Gear Ratio = Product of teeth on the driven gears Product of teeth on the driver gears
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Gears
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http://www.youtube. com/watch?v=9NoQ m0wnK_c&feature=r elated http://www.youtube. com/watch?v=K4Jhr uinbWc&NR=1
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Basic Gear Geometry http://www.sdp- si.com/D190/PDF/D190T25.PDF
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The inclined plane
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Effort required to pull trolley up slope F = effort E F = 1000 x sin F = 1000 x 0.01 F = 10N E = 10N sin = 1/100 = 0.01 M.A. = 1000/10 = 100 Follow link to see effects of steeper incline: http://lectureonline.cl.msu.edu/~mmp/applist/si/plane.htm
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The screw thread
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Screw thread terms
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Screw thread forms
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B.S. PD7308
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Newton’s Laws First Law –A body continues in its state of rest or uniform motion in a straight line unless compelled by some external forces to change that state. (sometimes know as the law of inertia)
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Newton’s Laws Second Law –Rate of change of momentum is proportional to the applied force and takes place in the direction in which the force acts. (Continued force means continued acceleration)
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Newton’s Laws Third Law –To every action there is an equal and opposite reaction
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