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N-Class Harsh Environment Jack-up Drilling/Production
SKDP N-Class Jack-Up Unit Drilling/Production
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Operations Management QHSE
SKDP CLASS-N JACK-UP UNIT TABLE OF CONTENT Company Background Rig Concept and Design Operations Management QHSE 1 2 3 4
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COMPANY BACKGROUND SKEIE DRILLING & PRODUCTION ASA
Skeie Drilling & Production ASA KDP (SKDP) established September 2006 and located in Kristiansand 49% Owned by Skeie Group and 5% by Keppel Offshore Ltd, 46% external investors Administrative services will be hired from Skeie Group AS Operational Management Agreement with ProCorp Offshore Management Services Signed contract for design and construction of three (3) KFELS Class N Jack-up Unit with delivery March, August and December 2010. OTC listed in Oslo 3
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Skeie Drilling & Production
COMPANY BACKGROUND COMPANY SET-UP Skeie Drilling & Production ASA Jackup rig #1 Incorporated: Cyprus Delivery March 2010 Jackup rig #2 Delivery August 2010 Skeie Group Management agreement during construction and operations Technical management during construction 100% ProCorp Offshore Management Services Management agreement Technical operation of rigs after delivery Technical support during construction rig #3 Delivery December 2010 Offshore Production Services Board of Directors Chairman, Bjarne Skeie Board member: Anne Breive Board member: Edmund Mah (KFELS) Management Birger Skeie, CEO Willy Tørhaug, COO Dag Eggan, QHSE Director Stein Eggan, VP Business Develpoment Svein Anton Bjørnholmen,CFO 4
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COMPANY BACKGROUND PROJECT SCHEDULE – RIG # 1
1) Delivery of unit #2 – August ) Delivery of unit #3 – December 2010 5
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COMPANY BACKGROUND KEY COMPANY STRUCTURE
Skeie Drilling & Production ASA (Kristiansand, Norway) SKDP Project Management/ Project Supervision Group (Kristiansand, Norway; KFELS Shipyard, Singapore; Sub-Contractor Manufacturer Yards) SKDP Operations Management Group (Onshore) (Trondheim, Norway + Local Base Office) KFELS Shipyard Singapore (Engineering / Construction) Rig Offshore Organisation Sub-Contractor Manufacturer Yards (Engineering / Construction)
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COMPANY BACKGROUND SKDP – PROJECT ORGANISATION
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Operations Management QHSE
SKDP CLASS-N JACK-UP UNIT TABLE OF CONTENT Company Background Rig Concept and Design Operations Management QHSE 1 2 3 4
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RIG CONCEPT AND DESIGN SPECIFICATIONS FOR DRILLING AND PRODUCTION OPERATIONS
Self-Elevating Drilling Unit (KFELS Class N) Harsh Environment North Sea and Canadian waters High pressure/high temperature deep well GoM Extended reach and transverse skidding of Drill Floor Combined drilling & production facilities 10 wells tie back or sub sea completion with production module installed Subsea well completion with HP riser and dry BOP over large subsea template – 75 ft long x 66 ft wide Large Subsea X-mas tree (45 mt) handling through Cantilever hatch 5x6m Operations in 122 meters water depths. Optional 132 meters with 10m leg extension. Drilling depth up to 35,000ft (10,667M) Set Back. Derrick 1000 tons. Triangular hull with three (3) triangular truss legs each fitted with a spud can with tip at its lower end. The modified triangular hull is 264 ft. (80.46M) long, 289 ft. (88.09M) wide, and 35 ft. (10.67M) deep at the side. LQ designed to accommodate 120 persons. Helicopter deck designed for Sikorsky 61N and S92 helicopter. 9
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RIG CONCEPT AND DESIGN COMBINED DRILLING AND PRODUCTION OPERATIONS
The Cantilever and Drill Floor can be repositioned 26ft (7.92M) to the Port side of the Vessel, to allow space for installation of a future production process module. Limits Area: 12,918 sq ft (1,200M2) Height: 52.5ft (16M) 10
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RIG CONCEPT AND DESIGN N-CLASS COMBINED DRILLING / PRODUCTION UNIT WITH STORAGE TANK
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RIG CONCEPT AND DESIGN SPECIFICATIONS FOR DRILLING AND PRODUCTION OPERATIONS
Drill Floor located on the substructure above the cantilever. Cantilever capable of being skidded fore and aft with center line (primary Cantilever position) of rotary up to 75 ft (22.86m) aft of stern It can be relocated 26 (7,92m) ft to port (secondary Cantilever position) The Drill Floor can be skidded 20 ft (6.1m) port and starboard of the Cantilever centerline both in primary position and in secondary position Max operation envelop over a pre-installed Jacket/Wellhead Platform: 75 ft aft of Transom, 20 ft to starboard of hull centerline and 46 ft to port of hull centerline. 12
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RIG CONCEPT AND DESIGN SPECIFICATIONS FOR DRILLING AND PRODUCTION OPERATIONS
The Cantilever and Drill Floor can be repositioned 26ft (7.92M) to the Port side of the Vessel, to allow space for installation of a future Production Process Module. 12,918ft2 (1,200m2) in area and 52.5ft (16m) maximum in height. With the cantilever/drill floor in offset position with 10 wells tie back (1500 ton tension) Row no wells 12 ft aft of transom Row no wells 20 ft aft of transom With cantilever in secondary position and no production module installed a total of 12,918 square ft (1200 square m) free main deck area is available in one common space. (Page 16) 13
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RIG CONCEPT AND DESIGN CANTILEVER FOOTPRINTS
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RIG CONCEPT AND DESIGN CANTILEVER FOOTPRINTS
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RIG CONCEPT AND DESIGN CANTILEVER FOOTPRINTS
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RIG CONCEPT AND DESIGN DESIGN OPERATING CONDITIONS – STANDARD DRILLING MODE
Design Operating Conditions Design Storm Survival Conditions Parameter Imperial SI Leg Length 596.0 ft 182 m Water Depth 430.0 ft 131 m Maximum Wave Height 68.0 ft 20.72 m Corresponding Wave Period 15 sec Maximum Wind Velocity (1-minute average) 70.0 knots 36.01 m/sec Current at Surface 1.940 knots 1.00 m/sec Current at Mid-Depth 0.486 knots 0.25 m/sec Current at Seabed Air Gap 69.0 ft 21.03 m Penetration 10.0 ft 3.05 m Weights: - Elevated Hull Lightship Weight* 34,800 kips 15,785 MT - Maximum Combined Drilling Load** 3,000 kips 1,361 MT - Maximum Variable Load (Including Combined Drilling Load) 10,000 kips 4,535 MT - Total Elevated Load*** 44,800 kips 20,320 MT Parameter Imperial SI Leg Length 596.0 ft 182 m Water Depth 430.0 ft 131 m Maximum Wave Height 90.22 ft 27.5 m Corresponding Wave Period 17.4 sec Maximum Wind Velocity (1-minute average) 88.31 knots 45.4 m/sec Current at Surface 2.624 knots 1.35 m/sec Current at Mid-Depth 1.128 knots 0.58 m/sec Current at Seabed 1.011 knots 0.52 m/sec Air Gap 69.0 ft 21.03 m Penetration 10.0 ft 3.05 m Weights: - Elevated Hull Lightship Weight* 34,800 kips 15,785 MT - Maximum Combined Drilling Load** 700 kips 318 MT - Maximum Variable Load (Including Combined Drilling Load) 7,000 kips 3,175 MT - Total Elevated Load*** 41,800 kips 18,959 MT 17
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RIG CONCEPT AND DESIGN TECHNICAL COMPARISON WITH PEERS
1) Enhanced version of the existing CJ-70 design with increased drilling depth, increased variable deck load and 1000 t top drive. Source: Company, ODS Petrodata
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RIG CONCEPT AND DESIGN OPTIMISED DRILLING EQUIPMENT
Derrick model SSBN X40X180 Crown block/Traveling block 1100 sh. Tons 72” diameter 2” groves. Top Drive Model HPS E-AC-KT Torque ft. Lbs. continious Retractable Dolly for Top Drive Drawworks 1100 sh. Ton 16 lines 4XAC GE motors with regenerative braking + disc brakes for parking and emergency brake 1000 sh Ton Rotary support table 49 ½”, Max 15 rpm / ft.Lbs. at 5 rpm. 19
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RIG CONCEPT AND DESIGN OPTIMISED DRILLING EQUIPMENT
Dead line anchor 160 kip. Floor mounted Rotary slip Dual Hydraulic catheads with commen control panel PipeRacker 10 ton lifting capacity. Parallel racking of 90 ft stand. Off line Stand building capability for DP, DC and Casing. Fingerboard: ft racking capacity. DP- 286 st. of 5 7/8” and 108 st. of 6 5/8”, 10 st. of 9 ½” DC, 22 st. of Casing 9 5/8” or 14 st. of Casing 13 3/8” Belly Board for 199 stands locking latch for each pipe slot. Stabbing basket/work basket 250kg swl. 20
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RIG CONCEPT AND DESIGN OPTIMISED DRILLING EQUIPMENT
Drillers Cabin elevated 2 m with 2 chairs and Cyberbase operation stations. Catwalk machine with remote control from DCR or Drillfloor and tail in /out arm for transport of DP, DC and Casing up to 36” OD to rotary, separate pull back winch on Catwalk structure Drillfloor Manipulator Arm with remote control from DCR or Drillfloor for DF handling and tail in operations of large tubular Pipe handling crane Working radius 25 m. SWL 5.5 Mt. 3 x 5t utility winches with remote control, installed in Derrick level at level 4 1 x Derrick Man rider winch with remote control, installed in Derrick level at level 4 Iron Roughneck type Wellquip 21
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RIG CONCEPT AND DESIGN WELL CONTROL EQUIPMENT
Surface 18 ¾” BOP Shaffer 18-15M - 1ea spherical 10 K - 1 ea pipe Ram 15 K - 1ea. Shear Ram 15 K with Booster for max shearing capacity - 2ea. Pipe Ram 15 K - 2ea.3 1/16” 15 M type DB valve Hydraulic operated - 2ea 3” 15 M type B valve manually operated Koomy Hydraulic Power Unit - Remote control of HPU functions from Drillers panel and Tool Pushers panel - Emergency remote operating panel located in central control room psi. working pressure - Accumulator capacity to meet API 16D and PSA requirements 22
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RIG CONCEPT AND DESIGN WELL CONTROL EQUIPMENT
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RIG CONCEPT AND DESIGN WELL CONTROL EQUIPMENT
Choke & Kill Manifold 15 K - 2ea Remote operated chokes from Drillers Cabin - 2ea. Manual operated choke 1ea. Poor boy degasser 12” went line a bow top of derrick 2ea. Swaco CD 1400 degasser with blower Vetco KFDJ ½” diverter System 16” diverter lines 24
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RIG CONCEPT AND DESIGN EQUIPMENT IN CANTILEVER
BOP Overhead Crane with 2x75 T SWL The two hoist beams are split to operate 75 T of each side of the well centre. For lifting of the BOP or sub sea X-mas Tree, the 2 hoists beams run simultaneously. 2 x120 t BOP skid to handle BOP or X-Mas tree from landing area to BOP Crane working area, or onto BOP 130 t trolley 1 x Cellar deck opening 130 t BOP trolley 1 x Cellar deck transverse moving and telescopic work basket 1 x Cellar deck Man rider winch with remote control, installed in cantilever 2 x 5 t utility winches local control in Cellar deck Conductor Tensioning System 700K capacity fold down conductor tensioning platform (centre 20 feet aft of hull) Riser Tensioning System 700K capacity – 4 cylinders installed below Drillfloor 25
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RIG CONCEPT AND DESIGN MUD CIRCULATING SYSTEM
3 x Mud HP pumps 7500 psi. Model NO 14-P HP/2 GE AC motors and Centrifugal pumps arranged for charging. 5 x VSM 300 dual deck Shale Shakers. 2 x centrifugal mixing pumps arranged with manifold for simultaneous mixing in active pits and reserve pits Power and piping provided to delegated place for Centrifuge. 26
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RIG CONCEPT AND DESIGN MUD PIT CAPACITIES
Length Width Tank Height Height at Usable Volume Usable Volume Allowance Net Volume in mm in3 m3 bbl % Mud Pit No.1 216,0 5486 180,0 4572 197 5004 186 4724 118,5 745 5,0 112,6 Mud Pit No.2 Mud Pit No.3 Mud Pit No.4 Mud Pit No.5 288,0 7315 158,0 994 150,1 Mud Pit No.6 Mud Pit No.7 138,0 3505 121,1 762 115,1 Mud Pit No.8 Slug Pit 96,0 2438 84,0 2134 24,6 155 23,4 Pre-Mix Pill Pit Total 1106,1 6957 1050,8 27
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RIG CONCEPT AND DESIGN BULK TANKS (P TANKS)
Five (5) mud tanks each of 1875 cu ft (50 m3) and four (4) cement tanks each of 1875 cu ft, (50 m3). Operating pressure of 60 psi and bulk material specific gravity Mud additive system with skid mounted sack cutting unit, big bag unit, liquid additive skid, high rate mixer, HP mud share unit, density control unit and caustic mixing unit. 28
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RIG CONCEPT AND DESIGN TANK CAPACITY
Tank Capacity: Total capacity Fuel oil (3 tanks) m3 Base oil tank m3 Brine oil (2 tanks) m3 Mud pit m3 Mud contaminated tank m3 Drillwater (2+8 tanks) m3 Fresh water (2 tanks) m3 29
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RIG CONCEPT AND DESIGN DECK LOAD PLAN
Canteliver Pipe Rack (800 kips) 363 ton 2637 kg/m2 Total setback area (1200 kips) 544 ton Drillfloor working area kg/m2 Drawworks house top kg/m2 Main deck (outside pipe rack) kg/m2 Pipe rack (Main Deck) kg/m2 IWO Production module kg/m2 Quarters deck & plan kg/m2 Loading platform kg/m2 Emergency Generator room kg/m2 Helideck is to be designed for Sikorsky S61 and S92 Helicopters in accordance with CAP 437 30
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RIG CONCEPT AND DESIGN RIG CRANES
1 ea. Electro hydraulic driven Deck crane starboard aft. Certified for Zone 1, compliance with PSA/NMD regulation. SWL m SWL 38,1 46m 2 ea. Diesel engines driven Deck cranes port side and starboard Compliance with PSA/NMD regulations. 1 off SWL m / SWL 38,1 46m 1 off SWL m / SWL 14,5 46m 31
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RIG CONCEPT AND DESIGN WELL TESTING PROVISIONS AND AREAS
Well Testing Area assigned starboard aft between aft leg and cantilever (area approx 7,5 x 9,0 meters) Two burner booms will be installed on each side Piping System 3" line, 600 psi(102.9bar), HP Gas 3" line, 600psi (102.9ar), Main oil 2" line, 150psi(10bar). Diesel oil 4" line, 150psi (10bar), Gas vent. 4" line, 150psi (10bar), Compressed air 4" line, 150psi (10bar), Sea water (Water curtain from seawater ring line) 3/4" line, 150 psi (10bar), Butane 4 connections for temporary air compressors feeding the test plant. 32
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Operations Management QHSE
SKDP CLASS-N JACK-UP UNIT TABLE OF CONTENT Company Background Rig Concept and Design Operations Management QHSE 1 2 3 4
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OPERATIONS MANAGEMENT OPERATIONS MANAGEMENT STRUCTURE
Skeie Drilling & Production ASA Prod Jack 1 Ltd Prod Jack 2 Ltd Prod Jack 3 Ltd ProCorp Offshore Management Services AS Offshore Production Services AS (100% owned by Skeie Technology AS) Management Agreement 34
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OPERATIONAL MANAGEMENT SERVICES
OPERATIONS MANAGEMENT OPERATIONAL MANAGEMENT RESPONSIBILITY Development and implementation of total integrated QHSE Management System Emergency Preparedness management Budget and Cost management / reporting Execution of Drilling Contract including operational/ admin. interface with Client OPERATIONAL MANAGEMENT SERVICES Unit insurance management Contract Management Regulatory Compliance/Class-, Flag State- and Coastal Authority management Personnel management including recruitment, training, salary, taxation etc.
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OPERATIONS MANAGEMENT MAIN ORGANISATION (PROCORP OFFSHORE MANAGEMENT SERVICES AS)
CEO/Managing Director Stein Eggan Finance/Accounting Mng. Heidi Fornes Office Administration Mng. Hilde Traaseth Human Resources Mng. Geir Bjørsvik Marketing (CEO/Managing Director) Operations Director Willy Tørhaug QHSE Director Dag Eggan Drilling Eq. Specialist Kristian Skagemo QHSE Manager Jonny Mourad Contract/Project Base Organisation
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OPERATIONS MANAGEMENT RIG BASIS ORGANISATION – UNIT 1, 2 & 3
Unit Owner Operations Director Willy Tørhaug Operations Manager (SKDP Units) Administration/ Document Control Wages/Salary Coordinator Operational/Technical Support Manager ** Supply/Purchasing Manager QHSE Manager ** Rig Accounting * Personnel Co-Ordinator * Technical/ Maintenance Manager E&I Manager * This function may support several units depending on the area of Operations ** This function shall interface with/be assigned to the Project Organisation/Construction Management group during the Design and Construction Phases. Rig Manager Rig Base Organisation (Ref. next chart) Drilling Manager Marine Manager Process Manager (as applicable)
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Operations Manager (SKDP Units)
OPERATIONS MANAGEMENT RIG BASE ORGANISATION (PER UNIT) Operations Manager (SKDP Units) Rig Manager QHSE Advisor Technical Superintendent Supply/Purchasing Rig Accountant* Personnel Co.ord. * * This function may be same as for Basis Organisation depending of the area of Operations (i.e. Norway) Rig Organization OIM
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OPERATIONS MANAGEMENT UNIT OFFSHORE ORGANISATION
Permanent Crew Onboard - # 25 Drilling Mode Crew – # 14 Offshore Installation Manager (OIM) Production Mode Crew - # 7 Pending Activity Crew – # 6 Admin. Camp Boss Total Crew No. Drilling/Production Mode - # 52 Medic Safety Officer Rig Operations Superintendent 1+(1) x Storekeeper* Technical Section Leader Electrical Section Leader Drilling Section Leader (Toolpusher) Marine / Stability Section Leader Process Section Leader Ass. Tech. Sect. Leader 2 x Electricians Tourpusher Stability S.L. II 2 x Process CCR Op. 1 x Electronics 1+(1) x Driller* 2 x Crane Operators 4 x Process Operator Engine Room Op. 2 x Assistant Driller 3+(3) x Roustabouts* Motorman 2 x Derrickman Hydraulic Engineer Rig Mechanic 2 x Pumpman Welder 6 x Roughneck * Number in brackets (#) indicates additional number for full Drilling or combined Drilling/Production mode activity.
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OPERATIONS MANAGEMENT MANNING SCHEDULE (as per February 2008)
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Operations Management QHSE
SKDP CLASS-N JACK-UP UNIT TABLE OF CONTENT Company Background Rig Concept and Design Operations Management QHSE 1 2 3 4
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QHSE SKDP QHSE POLICY
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QHSE REGULATORY FRAMEWORK / CERTIFICATION
Designed, constructed, installed, operated and maintained in compliance with relevant and latest Norwegian Continental Shelf requirements as defined by the Petroleum Safety Authority Norway (PSA) Compliance based on DNV class requirements, the requirements of the Norwegian Maritime Directorate (as applicable) and additional PSA requirements and will generally follow the recommendations as outlined in “Handbook for Application for Acknowledgement of Compliance”. For Working Environment, NORSOK standard S-002 specifically applies as design specification. Above Norwegian Coastal State requirements selected as basis to achieve equivalent or higher regulatory framework for world-wide operations including North Sea, Canada and US waters.
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QHSE REGULATORY FRAMEWORK / CERTIFICATION
Det Norske Veritas (DNV) Classification with the following class notations: 1A1 Self Elevating Drilling Unit (N) Drill (N) HELDK-SH CRANE Designed in accordance with the following DNV specifications: OSS-101 Rules for Classification of Offshore Drilling and Support Units OSS-201 Verification of Compliance with Norwegian Shelf Regulations
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QHSE REGULATORY FRAMEWORK / CERTIFICATION
The vessel shall be registered in the Panama’ Ship Register and comply with the latest and relevant International Rules and Regulations for world-wide operations including: Governing maritime regulations for the country the Unit is to be flagged to. The International Maritime Organization’s (IMO) “Code for the Construction of Mobile Offshore Drilling Unit”, 1989 Resolution A.649(16) (generally known as the 1989 IMO MODU Code) The International Convention for the Safety of Life at Sea (SOLAS) 1974, 1978 Protocol and later amendments where being referred by the IMO MODU Code only. The International Convention for the Prevention of Marine Pollution from Ships 1973, 1978 Protocol and later amendments (MARPOL 73/78). The International Convention on Load Lines 1966, 1988 Protocol. The International Convention of Tonnage Measurement of Ships 1969. International Convention for the Prevention of Collision at Sea. International Telecommunication Union ( ITU) Radio Regulations (1982) ILO 92 and ILO 133 SNAME T&R Bulletin 5-5A Site Specific Assessment of Mobile Jackup Units, May 1944/1977 is only for Site Specific Assessment and not applicable for the current assessment. When applicable, the Unit will have to be re-assessed base on the Specific Site environmental and soil conditions.
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QHSE REGULATORY FRAMEWORK / CERTIFICATION
Handbook For Application For Acknowledgement of Compliance (AoC) as published by the Norwegian Shipowner’s Association Revision 03 dated July 1, 2006 Norwegian Helicopter Deck regulation BSL D-51 issued by the Norwegian Civil Aviation Authority (equal to Regulation of 22 December 1993 No concerning helicopter decks on mobile offshore units (NMD)) and CAP 437 issued by UK Civil Aviation Authority. Where discrepancies are identified between BSL D-51 and CAP 437, BSL D-51 shall apply. Regulation and guidelines for potable water system and potable water supply on offshore unit issued by Norwegian Institute for Public Health (NIPH) including : NIPH “Guidelines for Sufficient, Safe and Good Potable Water Offshore” dated 19 December 2005. Regulation of 4 September 1987 No 860 concerning potable water system and potable water supply on mobile offshore units Electrical standards: IEC standards and other relevant standards as defined within the AoC Handbook. The Offshore Deck Cranes shall be designed, installed and tested in accordance with the specific requirements for Offshore Cranes as defined directly by the PSA regulations (not NMD) effective at time of signing of this Contract.
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QHSE CONCEPT RISK AND WORKING ENVIRONMENT STUDIES
Concept Risk and Working Environment Studies performed (Workshop) in co-operation with DNV iaw. principles outlined in NORSOK Z-013 including; Pre-screening Hazard Review Detailed Hazard Review Evacuation Review Working Environment Review (LQ and Working Areas) Environmental System design specification review (Zero Discharge) Performed prior to Contract Agreement for construction, to verify feasibility of concept both against prevailing Regulatory Framework (Norwegian Continental Shelf), ALARP principle for Risk Mitigation and to identify any key cost drivers for the design, construction and operations of the unit.
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QHSE CONCEPT RISK AND WORKING ENVIRONMENT STUDIES
Initial concept analysis summarized in Concept Analysis Report with specific actions for further follow-up both during the detailed design phase and throughout the phases of construction and into Operations, to ensure risk ALARP and meeting the intention of the specified Regulatory Framework. Concept Analysis further concluded with assistance from DNV in separate reports for reference during the detailed design phases: Concept Working Environment Review report Concept Evacuation Study Report Concept Risk Analysis Report Concept Emergency Preparedness Review report Environmental Design Specification (included in Technical Design Specification)
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(As per principles outlined in NORSOK Z-013)
QHSE DESIGN/CONSTRUCTION RISK AND WORKING ENVIRONMENT STUDIES (As per principles outlined in NORSOK Z-013) 1. Quantitative Risk Assessment Studies 1.1 Concept Risk Analysis 1.2 Design Risk Assessment 1.3 Construction Risk Assessment 2. Evacuation analysis 2.1 Concept Evacuation Analysis 3. Emergency Preparedness Analysis 3.1 Concept Emergency Preparedness Analysis 3.2 Design Emergency Preparedness Analysis 3.3 Construction Emergency Preparedness Analysis
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(As per principles outlined in NORSOK Z-013)
QHSE DESIGN/CONSTRUCTION RISK AND WORKING ENVIRONMENT STUDIES (As per principles outlined in NORSOK Z-013) 4a. FMEAs, Reliability and Vulnerability Studies – Vital Operating Systems 4a.1 Ballast System 4a.2 DP (Incl. Anchoring and Positioning) 4a.3 Electrical Power Supply 4a.4 Fuel Oil System 4a.5 Drilling System 4a.6 Open and Closed Drains 4a.7 Machinery Monitoring System 4a.8 Ventilation of Electronic Equipment 4a.9 Ventilation of Hazardous Areas 4b. FMEAs, Reliability and Vulnerability Studies – Safety and Emergency Systems 4b.1 Alarm Systems 4b.2 Emergency Communication Systems 4b.3 Well Control System 4b.4 ESD System 4b.5 Ventilation with Damper System 4b.6 Structural Safety Systems, fire partitions etc. 4b.7 Fire Pump System and Fixed fire-extinguishing System 4b.8 Electrical Emergency Power Supply 4b.9 Evacuation System
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(As per principles outlined in NORSOK Z-013)
QHSE DESIGN/CONSTRUCTION RISK AND WORKING ENVIRONMENT STUDIES (As per principles outlined in NORSOK Z-013) 5. Working Environment and Human Factors Studies 5.1 Kick off meeting and preparation 5.2 WE Program 5.3 Experience Transfer Analysis 5.4 Organisation and Manning Study 5.5 WE Area Limits (WEAL) and WE Area Chart (WEAC) Input 5.6 Arrangements/means of access 5.7 WE Analysis 5.8 Hazardous Chemicals review 5.9 WE Design Review 5.10 Human Factors in work systems 5.11 Psychosocial preconditions Study 5.12 Intermediate Status WE Inspections (fabrication phase) 5.13 As Built Status WE Inspections (commissioning phase) and Non-Conformity Reporting Input 5.14 Follow-up of vendors 5.15 Noise and vibration control 5.16 Constructability 5.17 Material Handling Study 5.18 Illumination study 5.19 Coarse Concept WE Design Review 5.20 Hazardous Chemicals risk assessment 5.21 Outdoor operations/cold stress – Wind Chill study 5.22 Human Factors in crane cabins (per crane cabin)
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(As per principles outlined in NORSOK Z-013)
QHSE DESIGN/CONSTRUCTION RISK AND WORKING ENVIRONMENT STUDIES (As per principles outlined in NORSOK Z-013) 6. Other Studies 6.1a Helideck Studies – turbulence modelling 6.1b Helideck Studies – temperature gradient assessment 6.2 Lifeboat concept sensitivity 6.3 HSE Program 6.4 Performance Standards for Vital Operating Systems and Safety and Emergency Systems
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RISK & WORKING ENVIRONMENT ASSESSMENTS
Norwegian PSA Requirements (NORSOK Standard Z-013) UK HSE Safety Case Reg’s + PFEER Regulations Concept Noise & Vibration + Lighting Evaluations Concept Working Environment Evaluation Coarse Concept Safety Evaluation Concept Environmental Evaluation (Zero Discharge Compliance) Noise Prediction Design Study Working Environment Area Charts (Design standard requirements) HAZID Review Layout Review Zero Discharge Assessment Lighting Prediction Design Study High Level Risk Assessment (Including Fire & Explosion Risk Analysis) Rig Design w/DALs Risk Acceptance Criteria QHSE Management System Reliability & vulnerability Analysis (FMEA): DP system Emergency power Ballast system Fire water/sprinkler Fire & Gas detection Control & communication BOP control system Quantitative Risk Analysis (QRA) Evacuation, Escape & Rescue (EER) Analysis Frequency & Consequence of: Blow-outs HC leaks - mud system & well test Ship collision Dropped objects Helicopter crash onboard Fires & explosions DP failure Occupational accidents Working Environment Assessments vs. Working Environment Area Charts PFEER / Emergency Preparedness Analysis UK Safety Case / Norwegian “AoC”/ Certificate of Fitness etc. Noise & Vibration Survey (Sea Trials/Operations) Ergonomic/MMI Assessment (Sea Trials/Operations) Input to Operations Manuals/Em. Prep. Manual Input to Emergency Prep. Analysis Input to Maintenance Criticality Analysis Verify compliance with regulations Verify compliance with Company Risk Acceptance Criteria Environmental HAZOP Review Lighting Survey (Sea Trials/Operations) Air Quality Assessment (Sea Trials/Operations) CONCEPT PHASE DETAILED ENG. PHASE OPERATIONS Final Working Environment Area Charts for rig ISPS Ship Security Assessment + Ship Security Plan ISPS Code Compliance
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QHSE PERSONNEL TRAINING AND COMPETENCE SYSTEM
Qualification Requirements for all offshore positions is being defined and implemented for guidance and follow-up during recruitment and training process. Draft Training Matrix including both Regulatory Training (Certification and Safety), Vendor Training and In-House Training has been prepared for the new SKDP Jack-up units. Link to SKDP Offshore Training Matrix Specific Competency Development & Assurance Procedure for the SKDP Jack-up operations being prepared by Operations Personnel defining the Rig Specific Competency Development Program to be effective for the SKDP North Sea Operations. This includes development of in-house QHSE Management System training packages. Separate Personnel & Competency Administration system OCS (Onsoft Computer Systems) has been installed and implemented, to provide detailed planning tool for the training and competency development activities and further the actual scheduling, execution and documentation of all training activities to be performed.
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QHSE MANAGEMENT SYSTEM INTEGRATED QHSE MANAGEMENT SYSTEM MODEL
Key Management System Elements ELEMENT ADRESSING Leadership, communication and commitment Top-down-top commitment and company culture essential to the success of the system. Employee participation is a key factor. Policy and strategic objectives Corporate intentions, principles of action and aspirations with respect to all aspects of the operations Organisation, resources and documentation Organisation and qualifications of people, allocation of responsibility and resources and documentation of sound QHSE performance and Service Quality Evaluation and risk management Identification and evaluation of risks, for activities, products and services, and development of risk reducing measures/barriers Planning Planning the conduct of the work activities, including planning for changes and emergency response Implementation and monitoring Performance and monitoring of activities, and how corrective action is to be taken when necessary Auditing and reviewing Periodic assessments of system performance, effectiveness and fundamental suitability as basis for continuous improvement
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QHSE MANAGEMENT SYSTEM SUPPORTING CONTROLLING DOCUMENTATION
Corporate Level Unit Specific Level 1) CORPORATE VISIONS AND POLICIES CONTRACT SPECIFIC QUALITY PLANS OPERATION MANUALS FOR THE UNIT COMPANY STANDARDS EMERGENCY PREPAREDNESS MANUAL ONSHORE CONTINGENCY MANUAL SOPEP MANUAL QHSE MANAGEMENT SYSTEM MANUAL SHIP SECURITY PLAN QHSE MANAGEMENT PROCEDURES MANUAL UNIT SAFETY BOOKLET COMPANY CORPORATE FORMS POTABLE WATER MANUAL UNIT TECHNICAL SPECIFICATION Above Corporate Documentation will also apply for local Company Entities including Branch- and Base Offices with local adjustments as required in the QHSE Management Procedures Manual and Onshore Contingency Manual. US CG LoI / SAFETY CASE / AoC / CoF (including Key Risk/Working Environment Analysis) YEARLY HES PROGRAM FOR THE UNIT 1) Unit specific “as built” documentation, including P&ID’s, drawings, design philosophies, vendor documentation etc., is not included in the listing of Unit Specific Documentation.
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QHSE MANAGEMENT SYSTEM SUPPORTING CONTROLLING DOCUMENTATION
Corporate Level Summary of Content QHSE MANAGEMENT SYSTEM MANUAL Overall description of the processes defined within each element of the integrated QHSE Management System (ref. previous slide). Detailed generic procedures defining the controlled processes established for management of Administration, Finance & Accounting, Personnel (HR), Marketing, Technical Supervision, Operations, Logistics/Supply and general QHSE management. QHSE MANAGEMENT PROCEDURES MANUAL ONSHORE CONTINGENCY MANUAL Detailed description of the company’s procedures for management of Emergency Preparedness and Response.
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QHSE MANAGEMENT SYSTEM SUPPORTING CONTROLLING DOCUMENTATION
Unit Specific Level Summary of Content CONTRACT SPECIFIC QUALITY PLANS Detailed description of various Bridging procedures between the Company’s established QHSE Management System and the specific contractual requirements with the Client. Detailed unit specific instructions and procedures for the operations of the unit’s systems and equipment including Marine, Jacking Operations, Ballast/Stability, Technical/Electrical, Anchor Handling and Drilling/Production Operations (including Well Control). OPERATION MANUALS FOR THE UNIT EMERGENCY PREPAREDNESS MANUAL Detailed procedures and guidelines for the management of Emergency preparedness and response onboard the unit, in line with pre-defined situations of Hazards and Accidents (i.e. DSHA scenarios) SOPEP MANUAL Detailed procedures and guidelines for the management of oil/chemical discharge emergency situations onboard the unit (as per IMO and Flag State requirements. SHIP SECURITY PLAN Detailed procedures and guidelines for the management of Ship Security (e.g. anti terror measures) including detailed Ship Security Assessment as per IMO and Flag State required ISPS Code. UNIT SAFETY BOOKLET Detailed introduction handbook for offshore employees and visitors, including an abbreviated version of the QHSE Management System and key procedures. POTABLE WATER MANUAL Detailed system description and procedures/guidelines for the Potable Water System, including procedures for operations, maintenance and testing of Potable Water. UNIT TECHNICAL SPECIFICATION Detailed technical specification and description of the key systems and equipment onboard the unit. Various applications for Regulatory Approval from relevant Coastal Authorities, including description of compliance with local rules and regulations, detailed compliance studies and risk/emergency preparedness and working environment related analysis and assessments. US CG LoI / SAFETY CASE / AoC / CoF (including Key Risk/Working Environment Analysis) YEARLY HES PROGRAM FOR THE UNIT Annual program defining the overall QHSE goals and objectives for the operations, and further detailing QHSE related improvement activities for the upcoming period.
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QHSE MANAGEMENT SYSTEM RIG OPERATIONS MANUAL
TABLE OF CONTENT PART 0 GENERAL PART 1 MARINE OPERATIONS PART 2 DRILLING OR PRODUCTION OPERATIONS * PART 3 SPECIAL OPERATIONS * (e.g. H2S, SimOps, Complex Wells etc.) PART 1.1 MARINE OPERATIONS PART 1.2 TECHNICAL / ELECTRICAL PART 1.3 STABILITY OPERATIONS PART 1.4 RIG MOVE OPERATIONS *) Specific manuals containing operational descriptions, instructions and procedures for the operations of the unit’s systems and equipment to be developed and implemented depending on the type of unit (e.g. drilling and/or production unit).
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Contact details: Skeie Drilling & Production ASA Tordenskjoldsgate 9 N-4612 Kristiansand Norway Telephone: Fax:
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