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Actuation Electronics For (Near) Future Detectors Alberto Gennai alberto.gennai@pi.infn.it
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Cascina, June 9th 2005A.Gennai (INFN Pisa)2 Introduction The VIRGO Suspensions are complex mechanical structures used to insulate optical elements from seismic noise. The structure, described by an 80 vibrational modes model, is controlled by 18 coil- magnet pairs commanded with two distinct Digital Signal Processors operating at 10 kHz sampling frequency. The suspension status is observed using 20 local sensors plus optional 3 global sensors. The new control system foresees multi- DSP computing units, faster and higher resolution analog-to-digital and digital-to- analog converters and high dynamic power driver for coil-magnet pair actuators.
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Cascina, June 9th 2005A.Gennai (INFN Pisa)3 Last Stage Actuators Last stage actuators play a fundamental role applying forces directly on test masses. This talk concentrates on two key aspects of actuators electronics: –Dynamical range –Electro-Magnetic Immunity
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Cascina, June 9th 2005A.Gennai (INFN Pisa)4 VIRGO Suspension Control Unit 2 x Motorola PowerPC-based CPU boards 2 x Motorola DSP96002-based boards 60 Analog I/O channels 4 Digital optical point-to-point links (LAPP Annecy) CCD Camera Interface (LAPP Annecy) 10 kHz Sampling 16 (14.5 eff.) bits ADC 20 (17.5 eff.) bits DAC About 100 poles for each DSP
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Cascina, June 9th 2005A.Gennai (INFN Pisa)5 Actuators Electronics Dynamical Range Power amplifiers used to drive coil- magnet pair actuators steering VIRGO optical elements need a wide dynamical range: –Big force impulse required for acquiring the lock of VIRGO optical cavities –Low noise during linear regime. The rms value of correction signal decreases while sensitivity approaches VIRGO goal curve: –Need of a flexible solution able to easily adapt to sensitivity changes without limiting control signal dynamics
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Cascina, June 9th 2005A.Gennai (INFN Pisa)6 The use of a Digital to Analog converter to drive actuators electronics limits the actuator dynamic. At present in VIRGO we use 20 bit DAC –V max = 10 V –V noise = 300 nV/Hz 1/2 New VIRGO coil driver shall supply –I max = 2 A –I noise = 3 pA/Hz 1/2
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Cascina, June 9th 2005A.Gennai (INFN Pisa)7 New Coil Drivers A new coil driver was designed using two distinct sections: –high power section for lock acquisition –low noise section for linear regime. The two sections are driven by two independent digital-to-analog converter channels.
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Cascina, June 9th 2005A.Gennai (INFN Pisa)8 New Coil Driver: Basic Operation Dynamical range extension is obtained using two DAC channels. 1.DAC #1 is used during lock acquisition phase (2A current). During this phase DAC #2 is set to zero. 2.DAC #1 is then set to zero and simultaneously DAC #2 is activated 3.High power section is disconnected from coil actuator
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Cascina, June 9th 2005A.Gennai (INFN Pisa)9 DAC Noise Contribution Simulated data
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10 New Coil Driver: Block Diagram For each actuator three distinct section are available (one High Power plus two Low Noise). The High Power section is a transconductive amplifier able to supply up to 2 A into the coil while the two Low Noise sections are voltage amplifiers with series resistor The three sections architecture will allow switching from lock acquisition to linear lock regime in two (or more) steps.
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Prototype (installed at terminal towers)
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Cascina, June 9th 2005A.Gennai (INFN Pisa)12 Experimental Results Bad EMI due to bad PCB
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Cascina, June 9th 2005A.Gennai (INFN Pisa)13 Electro-Magnetic Immunity Power Supply –Only linear power supply is allowed. Supply shall be separated from analog circuits. A star grounding scheme shall be adopted. PCB –Multi-layer circuit boards with signal lines sandwiched between ground planes. –… Circuits Shielding –Analog and digital circuits shall be separated with independent Faraday shielding. –Shielded crates shall be utilized External Wiring
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Cascina, June 9th 2005A.Gennai (INFN Pisa)14 EMI – External Wiring Each coil driver is connected via a 30 meters long Shielded Twisted Pair (STP) cable to the digital to analog converter (DAC) board. To improve EMI/EMC, digital to analog and analog to digital converters, shall be made available on-board. Processing nodes shall be connected to front end electronics using galvanically isolated wiring with optical or RF couplers
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Cascina, June 9th 2005A.Gennai (INFN Pisa)15 Coil Drivers: Digital I/O High Power Section Low Noise Section #1 Low Noise Section #2 Digital IN Control Section Serial LinkLow Noise Coil Current Monitor High Power Coil Current Monitor Digital OUT Coil Sections switch Gain selection De-enphasis filtering Monitor configuration DACADC 10 Mb/sec digital data electrically isolated Digital IF DACADC
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Cascina, June 9th 2005A.Gennai (INFN Pisa)16 Digital I/O Several devices shall be connected to the same serial line therefore selected communication protocol shall support multipoint (multiplex) transmission mode where multiple transmitters and receivers share the same line. A single fiber optic link shall provide the connectivity between front end electronics and processing nodes. IEEE 1394b-2002 standard will be adopted for physical layer
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Cascina, June 9th 2005A.Gennai (INFN Pisa)17 Facing “Control Noise” In addition to standard noise sources, a new contribution, referred as “Control Noise”, is becoming more and more relevant Control noise is the noise injected into the system by non optimal design of control algorithms often due to limited online computing resources To face this problem we decided to drastically increase the computation power of processing units
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Cascina, June 9th 2005A.Gennai (INFN Pisa)18 Multiprocessor DSP Board: Main Features 6 x 100 MHz ADSP211160N SHARC DSP 3.4 GigaFLOPS 1800 MB/s of low latency inter processor communication bandwidth 512 MB SDRAM 64-bit 66 MHz PCI bus On board 32-bit Master-Slave PCI to DSP Local Bus bridge 256 kWord real Dual Port memory (PCI – DSP LB) VME to PCI Master – Slave bridge DSP LB to VSB bridge for I/O devices access 200 MB/s auxiliary I/O bandwidth 2 x Altera EP1C4 Cyclone FPGA Compact size: PMC standard (149 x 74 mm)
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Cascina, June 9th 2005A.Gennai (INFN Pisa)19 MDSPAS – Top View DSP 1 234 56 AM FPGA B Dual Port Memory
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Cascina, June 9th 2005A.Gennai (INFN Pisa)20 MDSPAS – Bottom View SDRAM PCI 64 – 66 MHz VSBbus I/O TimDOL
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Cascina, June 9th 2005A.Gennai (INFN Pisa)21 How use 3.2 GFLOPS? Digital Feedback Design in VIRGO –Usual specifications: “Use high loop gain over some frequency range then decrease the gain as rapidly as possible” –Classical Design Methods (SISO) Discrete-time controllers derived from continuous-time controllers (indirect design techniques) –Design a continuous-time controller and then obtain the corresponding discrete-time controller using a transformation from G(s) to G(z).
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Cascina, June 9th 2005A.Gennai (INFN Pisa)22 Feedback Design Methods Classical Design Methods (SISO) –Root locus method –Nyquist techniques (design based on frequency response) –PID Controller design methods Transient response method Stability limit method State Space Design Methods (SISO – MIMO) –Pole Placement –Optimal Control - LQG Methods –H-Infinity –... Adaptive Control –Model Reference adaptive control –Self-tuning regulators –… Additional computational power will allow implementing MIMO and adaptive controllers, with major advantages from the so called “control noise” point of view
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Cascina, June 9th 2005A.Gennai (INFN Pisa)23 Conclusions Improving VIRGO sensitivity at low frequency requires huge dynamical range actuators electronics Dynamical range can be improved using different hardware configurations for lock acquisition and linear lock phases A good “stand-alone” device can easily become a bad one once installed. Special care shall be devoted to devices interconnections and EMI Use of “clever” control algorithm
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