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Gas Turbine Engine Project Materials Joint Test Protocol Document Principally Prepared By Jerry Schell GE Aircraft Engines Additional Input From GTE OEMs.

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Presentation on theme: "Gas Turbine Engine Project Materials Joint Test Protocol Document Principally Prepared By Jerry Schell GE Aircraft Engines Additional Input From GTE OEMs."— Presentation transcript:

1 Gas Turbine Engine Project Materials Joint Test Protocol Document Principally Prepared By Jerry Schell GE Aircraft Engines Additional Input From GTE OEMs and DoD Repair Depots

2 Component Alloys Seven alloys selected for technical evaluation IN718, INC901, AM355, A286, 17-4PH, 4340, 9310

3 Coating Compositions to be Investigated in Project HVOF Process Air Plasma Spray Process WC/17CoWC/17Co Cr 3 C 2 /(20)NiCrCo/28Mo/8Cr/2Si* Co/28Mo/8Cr/2Si*Co/28Mo/17Cr/3Si** * Tribaloy 400 ** Tribaloy 800

4 Materials JTP Structure FIVE MAJOR TASKS: 1. Spray process optimizations 2. Fatigue 3. Wear and friction Fretting tests, carbon seal tests 4. Corrosion tests 5. Producibility tests - Stripability- Grindability - Assembly/Disassembly (This item could potentially be removed from JTP

5 Current Status of Materials JTP n Jerry Schell completed coatings optimization work on HVOF Tribaloy 400 and Tribaloy 800 at Hitemco in October 2001 n Hitemco has initiated deposition of T400, T800 and WC/Co (optimized in landing gear project) onto 350 fatigue coupons n Southwest United Industries to initiate deposition of hard chrome onto 162 fatigue coupons in early March n Remaining fatigue coupons have been fabricated; deposition awaiting optimization studies

6 Issues n Navy provided additional comments to MJTP in August 2001 n Jerry Schell assigned to special Navy project to implement PVD coatings onto turbine blades in T64 engine in November; expected to run through March 2002 Current Actions n Discussion held with Jerry Schell to address issues raised by Navy; another draft of MJTP to be prepared by late February n Meeting to resolve all outstanding issues and finalize MJTP was held on 19 February before HCAT Meeting n No-cost extension to contract with GEAE issued by Geo- Centers Should have extensive materials test results by time of August/September HCAT meeting


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