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ARTF research findings: On the broad scale Southern African building, structure and roof asset damage and financial loss crisis. Including widespread and dangerous SHE, fire, flood, leak and building illegality concerns. Summary of practical remedies - for Owners, Tenants, Roofing Professionals, Inspectors, Engineers, Architects, Stakeholders and Finance managers etc. PART I of V – Issued january 2010 REVISED AUGUST 2013 BASED ON ARTF/S.A.B.S./CSIR/HDGASA ET AL RESEARCH AND DEVELOPMENT STUDIES (1994 – 2012) 1
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2 HOW TO USE AND SHORTEN SLIDE SHOW THIS IS THE FULL 30 MINUTE RUNTIME MANAGER’S WORKSHOP REFERENCE VERSION OF THE e-PIM 1A (e-PIM = ELECTRONIC PUBLIC INFORMATION MANUAL) HOW TO RUN FULL 30 MINUTE VERSION: CLICK ON SLIDE SHOW/ FROM BEGINNING (OR CURRENT) SLIDE. USE CURSOR KEYS TO CHANGE SLIDES HOW TO RUN SHORTER 17 MINUTE PREVIEW VERSION: CLICK ON SLIDE SHOW/ CUSTOM SLIDE SHOW/ e-PIM 1B SHORT SHOW/SHOW. USE CURSOR KEYS TO CHANGE SLIDES SEE ALSO VARIOUS MANUALS AND CHARTS IN THE LIBRARY SECTION OF WWW.ARTF-SCRACE.COM
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3 A quote from the “The Star” newspaper, front page, Property Section – 16 June 2008, states that … The Stars Foretell:
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4 “The extreme costs, inconveniences, safety risks, and other liabilities associated with long-term … neglect and a “false economy” roof (and building) maintenance policy, are no longer acceptable…
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5 This situation has, from a company profitability and sustainability point of view, reached critical proportions”. The Star
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6 “Any company that owns or manages a large portfolio of … properties, is very probably in the middle of a massive asset damage, SHE risk, legal compliance and financial loss crisis, without even realizing that anything is seriously wrong”. SHE = Safety, Health and Environmental Management ARTF Public Information Bulletin 2009 THE LONG AND THE SHORT OF IT …
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7 Long-term neglect, and incorrect ventilation, material and corrosion control specifications, caused this Wadeville factory structure to fail very dangerously, less than halfway through its projected lifespan.
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8 Still found in many buildings - very common old type of biohazardous roof insulation – badly failed SABS fire test. It can release deadly cyanide gas. 177 miners once died from this product burning!
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YOU ARE AT RISK! As the well researched facts given in this slide show will show - If you or your company owns, rents or uses a building - you, your staff, family, occupants, building, contents and business etc. are very likely at very significant risk … even if you have been “professionally assured” to the contrary! This ARTF ePIM (Electronic Public Information Manual/ Mini Workshop) will explain a number of these critical risks and dangerous issues that exist unseen in most buildings and roofs…. Sustainable and affordable solutions are given here 9
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SUSPICIOUS SOURCES?! If you have been acquiring risk, fire, loss, legal, maintenance and safety&health information from “the usual sources” – the chances are very high that you have been dangerously misinformed and expensively misled! Although this manual was originally compiled for industrial and commercial buildings - the information, problems, hazards and solutions described herein apply to most domestic buildings and roofs too! (See index at end of slide show, for quick reference later) 10
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In 1994, a very successful and valuable research and development cooperative was initiated between a senior national S.A.B.S. / ISO standards and technical authority, a prominent veteran CSIR research scientist, and a leading remedial roofing research and applications technologist. 11
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12 Six years later, due to the great success and value of this unique collaboration to industry and the public, these authorities became the founding associates of ARTF -
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14 “This vast pool of knowledge and experience, together with access to the S.A.B.S., CSIR, ISO and other international authorities, is available to industry through the services of ARTF and its members”. Mr. Gordon Munro - Internationally renowned veteran chemical, coatings and waterproofing authority. Manager of the S.A.B.S. Paints and Sealants Division (1988 to 1997). International S.A.B.S. and ISO spokesperson. 3 rd and 6 th ARTF Chairman and Custodian - 2005-2012 3 rd and 6 th ARTF Chairman and Custodian - 2005-2012
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15 A Renaissance of pride in workmanship, upholding standards of excellence, at the same time ensuring the longevity of the clients’ assets and of the best professionals in the Advanced Remedial and Corporate Services disciplines.
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16 1. To protect the interests of the client above all else* client above all else* 2. To make correct maintenance affordable, and a prime investment affordable, and a prime investment (*From the original ARTF founding and mission statement compiled by Mr. Gordon H Munro circa 2001)
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17 The roofing and construction industries etc. are notorious for very frequent malpractices, severe project failures, continuous problems after contracts…
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18 Many an Engineer, Architect, Property or Maintenance Manager has found himself in the middle of a… … very embarrassing multi-million Rand project failure…
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19 Serious construction errors at this Piet Retief wood processing factory caused extensive leaks
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20 “…the client is usually confronted with a situation wherein none of the ‘experts’ will accept blame and he is left without recompense or recourse to arbitration...
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21 It does also appear to be true that when things do go wrong, it is mainly with the roof area” Gordon H Munro - ISO and S.A.B.S. senior authority
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Worldwide, and over many decades, a great many national institutions, research authorities, corrosion specialists etc., have issued numerous serious warnings, regarding the massive financial losses, asset damages, and risks caused by the corrosion of metal components in roofs and buildings. 22
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23 “Overall costs which can be attributed to corrosion amount to several billion Rand annually in South Africa alone. Corrosion damage to roofing contributes significantly to this costly situation”. Editorial - Volume 4 Issue 1 2007 - Hot Dip Galvanizing Today
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24 Middleburg area Much of this roof had failed prematurely and was due for replacement. Incorrect sheeting materials were specified for this high acid rain environment.
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25 Decades of senior level research, and an extensive recent situation analysis have shown that …
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26 the long-term cost of not having correctly designed, constructed, repaired and maintained these very valuable assets, could run into the …
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27 Hundreds of millions, or even …
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28 … in the case of large property … in the case of large property and plant portfolios …
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30 Wadeville – failed, collapsed, corroded gutter and liner – Extreme flood and safety risk!
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31 “… the bill to replace a long neglected and weather/ corrosion damaged factory or warehouse roof, frequently costs between five and thirty million Rand”. (ARTF Roof Users’ Manual).
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32 “In most cases, these extreme costs, losses and risks could have been reduced by 40% or more...” (Based on CSIR roof cost study bulletin – ref #B1 104/002 5663 – 12 April 2000)
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33 Extensive roof rust – Bloemfontein – per the CSIR and many other experts, roofs should be coated before rust occurs – this can reduce maintenance costs by half or more.
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34 It has for some time been assumed that modern “clip-system roofs”, as used on most new buildings today, are always a more stable and secure alternative to older forms of roof sheeting …
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35 Brand new roof sheets ripped loose by heavy winds - Johannesburg
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36 Extensive continental research shows this to be often untrue, and that, in fact … Extensive continental research shows this to be often untrue, and that, in fact …
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37 … thousands of these roofs have been ripped up or damaged extensively by high winds!!! … thousands of these roofs have been ripped up or damaged extensively by high winds!!!
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38 … thus causing very extensive losses, leaks, damages, and risks to the tenants/ owners, and their buildings, stock, plant etc! … thus causing very extensive losses, leaks, damages, and risks to the tenants/ owners, and their buildings, stock, plant etc!
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39 Many new buildings, structures and roofs today are constructed using substandard, underspec., or very borderline workmanship, designs, and materials, and most omit vital corrosion, wind damage and mechanical damage protection steps. As a result, many such buildings are very unstable, unable to withstand extreme weather and events, and are often prone to rapid corrosion, degradation and failure.
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41 Such roofs and structures may easily become damaged, destroyed, very problematic or extremely unsafe over time. Correct and stable repair and maintenance of substandard roofs and structures often becomes very difficult, risky and expensive. These roofs and structures may fail less than a quarter way through their ideal life, and may cost the owner double or more on the long term!
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42 Many years of careful study have shown that a very large percentage of buildings constructed in Southern Africa over the past 120 years …
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43 have been dangerously under-designed etc. and are subject to … …extensive and severe internal flooding through gutters, stormwater drains, downpipes etc.
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44 This large warehouse flooded out half a meter deep, causing extensive risks and damages!
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46 Why should buildings be maintained?
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47 “Buildings are prime assets and investments, a hedge against monetary inconsistencies – and a fortress against the rigours and dangers of the environment. Damaged, leaking and dysfunctional buildings are a risk, a production distraction and a money pit. They are also unsafe and illegal”. RNA Consultants
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48 It is far more effective, economical and workable, to preserve a good roof, building and structure, than to attempt to restore an old, damaged one. In this way, future costs, asset and stock damages can be reduced by up to 65%. Safety, leakage and legality issues can be reduced by 85% or more.
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49 The lost structural strength and integrity of corroded structural steel and roof sheeting cannot be regained through later applied coatings or waterproofing. Many waterproofing and repair practices are very harmful and may rapidly destroy roof sheeting! The cost to replace weathered/corroded galvanizing (protective zinc layer on steel sheeting) etc. can cost double to triple the original material value (in real monetary value terms).
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50 Neglect Patch repairs Using non-specialized, non- approved applicators & products have made matters far worse worldwide and have caused untold damage, losses, deaths and injuries, upsets and inconvenience.
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The two dread diseases of roofs and vulnerable building components. # 1 - Corrosion – The cancer of steel roofs and structures. roofs and structures. 51
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52 Severe roof damage, caused by non-ARTF approved waterproofing method.
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Dread disease # 2 LADCAME LADCAME –Longterm –Accumulation of –Design –Construction –And –Maintenance –Errors (This includes neglect) 53
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54 Long-term neglect, incorrect material and corrosion control specifications caused this Wadeville factory structure to fail and collapse dangerously – HIGH RISK OF GOVERNMENTAL FORCED CLOSURE!!
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55 Graphs and Charts tell the Tale C ALCULATING Y OUR C OMPANY ’ S ( VERY H IGH ?) L OSSES, R ISKS AND D AMAGES R5, 000, 000 R10, 000, 000 R20, 000, 000
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Preliminary calculations indicate that this co- efficient has worsened by 1300% or more in many cases, since 1960!!! The following graphs show an approximation of the steadily worsening differential between many companies’ available profits, and the relative cost of neglected roof and structure etc. replacements and emergency repairs. 56
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Costs set-aside for roof etc. replacements & repairs (neglect/ unplanned scenario) Disposable Income These and other graphs, charts and calculations used in this slide-show are empirical approximations, not based on virtual models or formal accounting. DISPOSABLE INCOME vs. DEPRECIATION 1963 19782009 57
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59 In 2001-2004, the following roof maintenance planning chart caused great interest and enthusiasm in ARTF boardroom presentations to companies like Old Mutual, Africon, Thlokomela, RMB Properties, Metropolitan Life, Transnet Pension fund etc. This chart, for the very first time, clarified the problems and confusions related to the care and preservation of roofs and buildings – and it finally offered workable and sustainable solutions to these extreme problems, risks, asset damages and huge financial losses.
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60 Note the graph curve in chart 1, showing the (usually too rapid, premature and unnecessarily expensive) decay and death of a metal roof. (High resolution laminated A3 and A4 colour copies of these charts, and other useful reference materials, packs and professional tools, are available from ARTF – see contact details in last slide).
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This chart shows typical deterioration and loss of value and functionality of a large galvanized steel roof in Gauteng. This projection assumes typical neglect and lack of suitable maintenance etc. Deprecation and maintenance/ repair rates are usually 30-300% higher at the coast, for common steel materials 61 “Death Valley Curve” Mechanical damage and loss of asset value become somewhat exponential from this point onwards Decay curve of correctly designed, constructed and well maintained roof. Each Rand correctly spent saves three Rand later. SHE & legal issues reduced by 80% or more Decay curve of correctly designed, constructed and well maintained roof. Each Rand correctly spent saves three Rand later. SHE & legal issues reduced by 80% or more
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62 In the following chart, the original 2002 ARTF Roof Maintenance Planning Chart #1 has been extended to show certain essential information and factors related to the depreciation, care and corrosion of metal roofs of different ages and conditions, in the same property portfolio. The decay curve of 3 neglected roofs of various ages are compared to the ideal decay profile for a well planned, designed, constructed and maintained roof. The extreme financial losses, liabilities and asset damages related to neglect can clearly be seen.
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63 This chart shows typical deterioration and loss of value and functionality of a large galvanized steel roof in Gauteng This projection assumes prolonged neglect and lack of suitable maintenance etc. Deprecation and maintenance/ repair rates are usually 30-300% higher at the coast, for common steel materials Value ofA.B.C.D.E.F.G.H.I.J. a PhaseApproximate Condition Typical Faults,Overall roof Potential SuccessInvestment Costs to 10000 m sqAgeof Roof deteriorationperformance,success ofserviceable lifeofvalue ofrehabilitate roofof Roofleak expectancymaintenance,of a well-constructedcoatingISO/and (afterafter maintenanceroof coatingroof if correctlyandSABS/maintain deprec-coating and repairsand repairsrehabilitated, regularlyrepairCSIR etcroof iation)maintained andmethodsstyle correctly repairedmaintenance RATES OUT OF DATE R5 800 000Phase 1 0-5 yearsExcellent condition R5 080 000 Phase 2 5-10 yearsGood condition. Some damage R4 350 000 Phase 3 11-14 yearsFair condition. Significant damage R3 650 000Phase 4 15-18 yearsPoor condition. Seriously damaged R2 900 000 R2 200 000 Phase 5 19-25 yearsVery poor R1 450 000 condition, very severely damaged R 500 000May need need full re- R 0placement No Value AGE OF ROOF : 5 YEARS 10 YEARS 15 YEARS 20 YEARS 25 YEARS BEYOND 25 YEARS (NB: Graph line became condensed and distorted when chart was re-sized - we will correct in next edition.) PC File Ref: Chart - Roof maintenance.May 2005 10 Feb 2009 Replace incrementally Full SCRACE Care Programme Sweat the Asset Preserve & Upgrade B B Very expensive! Roof to be replaced C C Mid-age roof – seriously damaged. D D New roof - valuable protective galvanizing being stripped due to prolonged exposure and neglect. New roof - valuable protective galvanizing being stripped due to prolonged exposure and neglect. E E Decay curve of correctly designed, constructed and well maintained roof. Each Rand correctly spent saves three Rand later. SHE & legal issues reduced by 80% or more Decay curve of correctly designed, constructed and well maintained roof. Each Rand correctly spent saves three Rand later. SHE & legal issues reduced by 80% or more A A Current date line F F The Rubicon Line – this is the line below which a roof is not reliably and securely salvageable using standard repair and maintenance practices.
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64 Here follows some ballpark estimates derived during a depreciation costing exercise for a large corporate property owner. This exercise assumes that the owner etc. owns or cares for 8-120 warehouse/ factory/ industrial mini-unit properties in mixed conditions, of various designs (but mostly having older generation metal roofs), of mixed coastal/ inland industrial locations. It is also assumes that prior maintenance has usually been minimal and non-specialist, and that the average roof age is around 13 years old – i.e. past halfway through its typical inland life cycle (if neglected).
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AGRAPP - “ARTF Global Roof Asset Protection Plan” – now known as the “SCRACE system”. 65
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67 “Profiled steel product increases (of over 100%!) between late 2006 and August 2008 are not helping matters at all! Hence the … remark …, that steel is now the latest semi-precious metal!” Article, SA Roofing – August 2008
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69 This has been found to be true in more than 70% of all types and ages of buildings REGARDLESS OF ASSURANCES TO THE CONTRARY BY MANY INSURERS, RISK AND SAFETY CONSULTANTS, IN-HOUSE AUDITS, CONTRACTORS ETC!!!
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70 This survey also revealed that many buildings still contain dangerously and illegally biohazardous and/or very combustible materials, including: *Only certain types are very combustible etc.
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71 A recent survey showed asbestos containing materials to exist in very poorly controlled circumstances, in over 30% of +/- 40 South African factories surveyed. This can equate to a very high “risk-to-life” and illegal situation! The inhalation of asbestos fibers can cause serious illnesses, including malignant lung cancer, mesothelioma (a formerly rare cancer strongly associated with exposure to amphibole asbestos), and asbestosis (a type of pneumoconiosis). A recent Discovery Channel documentary estimates the total number of USA deaths from asbestos to be at least 300,000 – the current USA death rate alone is conservatively estimated at 10,000 a year!
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Left-sided mesothelioma cancer: Chest scan – see white spots in main black area Left-sided mesothelioma cancer: Chest scan – see white spots in main black area 72
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73 “In recent years, a large number of well known buildings have been gutted by fire – including 2 Makros, 2 Paarl Prints, Tableview Portnet Warehouse etc. - and most of their valuable stock and equipment destroyed – this was due largely to the combustibility of the roof insulation”.
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74 Ongoing investigation has shown that the national statistic of serious fires has risen to critical levels – fires at well known buildings are now occuring very frequently – almost weekly at times - including also, recently: Trentyre Princess Crossing Shopping Centre, Roodepoort Mugg and Bean, Kempton Park Distell Cape Cellars Struisbult Care Centre (12 pensioners dead and 28 injured) Pretoria Municipal Offices Etc, etc, etc!
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75 The June 2011 Carte Blanche TV exposeʹ cited an Emergency Services statistic of 2,800 fire call-outs a month for Johannesburg alone! Something is clearly very wrong here! Much of this this traces back to a wide range of design, construction, fire control, fire-ventilation, assessment and due-diligence errors, violations and negligences. MOST OF WHICH ARE ROUTINELY OVERLOOKED BY THE USUAL RANGE OF FIRE, RISK, SAFETY & HEALTH ETC. ASSESSMENTS EMPLOYED BY MOST COMPANIES!
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Highly flammable, extremely bio-hazardous insulation media in use at a Butterworth warehouse– this product releases deadly hydrogen-cyanide gas during combustion In cases like this, insurance claims may be declined. 76
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77 In earlier years, it was in many cases not widely known that many building and roofing products were dangerously combustible and/or biohazardous. Case histories and testing have since shown that too many are. As this information has become better known, suppliers and manufacturers have responded in various ways. Some have made commendable improvements. Some have improved the combustibility of their materials, while their materials still remain dangerously combustible or biohazardous. As significantly combustible materials (esp. at roof level) still remain a major source of disaster level fires, ARTF highly recommends that all such be steadily removed from manufacture and use. See www.tiasa.org.za for some very valuable references and ratings schedules on insulation products. Certain organizations like TIASA (Thermal Insulation Association of SA) and Firelab (Fire testing facility at the CSIR, Pretoria) have made some very commendable advances in this area.www.tiasa.org.za ARTF strongly advises that only A1 rated material be used in buildings, and that all manufacturers, installers and suppliers strive to develop, source, supply and install only products that will not in any way spread or empower fires. Use only TIASA approved products. SANS 10177 part 10 testing of all existing insulation is very advisable. Check the ARTF website Homepage and Library from time to time for essential updates and recommendations re fire safety – www.artf-scrace.comwww.artf-scrace.com
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78 Illegal and dangerous structural non-compliances and weaknesses are often a major issue in buildings. Structural risks and failures
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79 AND CAN LEAD TO COLLAPSING OF ROOFS AND BUILDINGS
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80 LEGAL COMPLIANCE NATIONAL BUILDING REGULATIONS ACT & OHS ACT Please be advised that your Company is responsible for maintaining and inspecting all equipment, facilities, installations and structures at least annually in terms of Clause 43 (B1) of the OHS Act 85 of 1983 as amended and clauses A15 and A19 of the National Building Regulations and Building Standards Act, 1997 (Act 103 of 1997) as amended. Please be advised that your Company is responsible for maintaining and inspecting all equipment, facilities, installations and structures at least annually in terms of Clause 43 (B1) of the OHS Act 85 of 1983 as amended and clauses A15 and A19 of the National Building Regulations and Building Standards Act, 1997 (Act 103 of 1997) as amended. Circular from a well known consulting engineer
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81 The term “Structure” generally means “anything constructed”, and includes Buildings, Roofs, Concrete slabs, Driveways, Roads, Retaining Walls, Crane support structures, etc. The purpose of these laws, related by-laws and national standards (SANS 10400 etc.), is to ensure that buildings, equipment, structures, utilities etc. are ALWAYS SAFE FOR CONTINUED USE.
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... and that the building is able to resist the penetration of rainwater or moisture. 82 This includes ensuring that the building, structure etc. is able to withstand any foreseeable weather or event… National Building Regulations, Pg. 54-55
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Failure to comply with these laws and regulations can lead to severe fines, prosecution and even jail sentences – especially if serious injuries or deaths occur as a result! 83
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Corroded, failed, very unsafe steel support column at an East London warehouse – this could cause the roof and structure to collapse!! 84
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85 What are the real dangers related to errors, neglect, substandard work, poor planning and poor decision making etc.? Health issues Health issues Fires, persistent leakage and floods in buildings Fires, persistent leakage and floods in buildings Loss of life, crippling injuries Loss of life, crippling injuries Significant risks of:
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86 Governmental plant/ building condemnation and closure for up to three years Collapsed/ failed and unusable buildings, operations and facilities. Extreme asset damage and financial losses Interference/ losses to stock, plant and operations
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87 Loss of staff & managers’ performance bonuses, reputation and promotion prospects! Loss of staff & managers’ performance bonuses, reputation and promotion prospects!
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“Further investigations showed that most of the owners and tenants concerned, were faced with a massive unsolvable problem, in that many commonly available assessment and remedial resources, specifications and human resources, were either proving to be grossly inadequate and unsuccessful, or else were proving to be too expensive to be economically feasible as sustainable solutions across large property portfolios, on an ongoing basis”. 88 ARTF Continental Risk & Loss Alert Bulletin 26 December 2009 – Revised September 2012
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89 “The roofing industry has become a minefield” Comment by a senior CSIR Scientific Research authority – circa 2000
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90 Is there an affordable solution to all this?
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91 The ARTF-SCRACE building and roof remedial and maintenance system!
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92 SCRACE is thoroughly tried and proven, advanced scientific-holistic multi-disciplinary building and roof assessment, diagnostic, optimization and remedial methodology.
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93 Advanced Level Corrosion Control Services Engineering Services SCRACE CUSTODIAN & CO-ORDINATOR FUNCTIONS Special Corporate Services Specialised Roofing Services Architectural Services Construction Services SCRACE CUSTODIAN SCRACE CO-ORDINATOR WORKS PROJECT (Optimal & most economical outcome and best investment return ensured) OWNER / TENANT
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94 SCRACE CUSTODIAN & CO-ORDINATION FUNCTIONS SCRACE CUSTODIAN SCRACE CO-ORDINATOR WORKS PROJECT (Optimal & most economical outcome and best investment return) Sources, appoints and optimally coordinates and rationalizes the full SCRACE professional team, to achieve all necessary and desired outcomes, with minimum delays, distractions and unnecessary costs. Seeks clever and efficient synergies and rationalizations, to maximize clients gain per Rand invested. Assures and enforces the client’s best interests, optimum project economy and value for money, and excellent project outcomes – all according to the professional codes and application manuals etc. of SCRACE. Ensures that all projects and works comprise an optimum and sustainable investment for the client.
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95 “ Although roofing project failures and sub-performance are (very) common in the local roofing industry, cases of such that have been reported to myself, the CSIR, ARTF or their senior members, regarding projects undertaken by ARTF approved specialist applicators, using the (SCRACE) specifications and application/ QA etc. systems, have decreased to zero ”. M.S. Smit, Chief Research Officer (now retired), Division of Building and Construction Technology, CSIR. ( ) = editors changes
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96 SCRACE utilizes 5 to 15-year Strategic Due- Diligence and Maintenance Plans (SMP's), and cleverly paces, rationalizes and optimizes cost and works allocations, for maximal investment value and ongoing economy, and owner benefits.
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Many companies cannot afford regular major capex spending on buildings – these are the times when the risks, losses and damages … 97 SHOESTRING BUDGET SOLUTIONS TEND TO RUN OUT OF CONTROL!
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ARTF have over the past decade developed a set of unique of “shoestring budget” remedial formulas and mini-services that … Enable viable damage control and expert project supervision at very affordable “small-spend” prices! 98
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99 “The ARTF-SCRACE system probably achieves more asset salvation, stabilization, protection and optimization per Rand input, then any other method in use continentally. It is a true, exceptional and very secure investment”.
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100 SCRACE CRITICAL ISSUES ASSESSMENTS The first step to making any building, roof or structure safe, healthy, legal and loss/damage/cost controlled, is through expert multipoint assessments. To do this correctly, legally and well has tended to be very expensive, complex and counter-productive. Traditional assessment methods tend to continually overlook a number of very dangerous undetected risks and other critical concerns.
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101 SCRACE solves this with a range of very precise, concise, powerful, deep penetration broad-spectrum assessments called “Critical Issues Assessments” (CIA’s) These CIA’s are unique in that they target the key areas of (often overlooked) critical danger, loss and concern, in a much more efficient, comprehensive, fast, affordable and reliable way than most other industry norms!
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102 CIA Assessments are executed with reference to a unique 50 point Critical Issues Checklist! It is usually best to execute the full checklist – this covers a wide range of critical concerns, and usually takes between 4 and 8 days to execute in a factory, warehouse or commercial building. CIA’s can usually be adjusted to match budget and needs!
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103 The CIA is a specialized preliminary broad-spectrum diagnostic assessment – it helps to identify, diagnose and prioritize an extensive number of key building and roof issues, including: Roof and structure condition Roof and structure condition Leak and flood concerns Leak and flood concerns Fire and other risks Fire and other risks Combustible materials Combustible materials Fire and Natural ventilation problems and risks Fire and Natural ventilation problems and risks Biohazards Biohazards
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104 Insurability risks Insurability risks Corrosion damage Corrosion damage Safety and Health risks (S & H) Safety and Health risks (S & H) Green and energy efficiency concerns and needs Green and energy efficiency concerns and needs Legal threats Legal threats Cost, damage and loss saving options Cost, damage and loss saving options Wind damage risks Wind damage risks Etc. Etc.
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105 CIA’s are usually delivered by specially trained ARTF Accredited Senior Specialist Engineers, Architects, Assessors or Consultants. CIA’s can usually be adjusted to match budget and needs. Prices are time and cost based. Typical local price ranges: House R5,890.00 Factory/Warehouse/Commercial Building – Small, simple Executive overview (One day all inclusive) R6,990.00 Roof and peripherals (One day all inclusive) R6,960.00 CIA (three days all inclusive) R20,890.00
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106 Factory/Warehouse/Commercial Building – Medium Executive overview (1 ½ days all inclusive) R9,990.00 Roof and peripherals (1 ½ days all inclusive) R9,990.00 CIA (five days all inclusive) R34,980.00 Factory/Warehouse/Commercial Building – Large, complex Executive overview (2 days all inclusive) R13,980.00 Roof and peripherals (2 days all inclusive) R13,980.00 CIA (6 days all inclusive) R42,880.00 Extra large S.Q.
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107 ALL PRICES SHOWN EXCLUDE VAT, AND INCLUDE A 33.33% DISCOUNT FOR 50% DEPOSIT UPFRONT AND COD PAYMENT ON PRESENTATION OF INVOICES Prices subject to confirmation and quotation, adjustable to available budget Time allowance is “typical” on an “up to” basis Various T&C’s apply to CIA’s and all ARTF services – See https://sendnow.acrobat.com/?i=2zDSDmZXpijscvi04J0mag https://sendnow.acrobat.com/?i=2zDSDmZXpijscvi04J0mag and terms of formal quotation
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108 To arrange for a CIA Assessment at all of your properties!
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Or contact ARTF on Tel: 079 896 4781 Email: founder@artf-scrace.com founder@artf-scrace.com Facsimile: 011 447 7674 109
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110 SCRACE case histories Before and after photographs
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111 Coastal salt spray damage to roof sheets – SAB Ottery - The wrong type of material was used here, and the roof has failed extensively – major replacements were required (new Aluminum sheeting now used).
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112 Portable mill rolling continuous 36m aluminum roof sheets
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114 Aluminum coil before being rolled into roof sheeting
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115 New aluminium sheeting ready for installation - Ottery.
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116 New Colortech G3 sheeting installed – SAB Ottery. Original (incorrectly specified) pre-coated steel sheeting began to fail 7 years after installation.
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117 ROOF REMEDIAL WORKS - WITBANK Witbank – end lap corrosion
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118 Witbank – end lap replacement
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119 Building join works in progress - note newly inserted pre-coated sheet sections in background.
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120 Roof completed, damaged joints rebuilt. All roof sheeting prepared and protected with polymer coating.
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121 Successfully completed works at Witbank building join.
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122 Severely corroded structural steel, due to illogical design – now epoxy and polyurethane coated - Witbank.
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123 SAB Tzaneen – new box gutter, insulation and purlin
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124 Tzaneen – Heavy duty rainwater box, gutter coating and hail guards
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125 SAB Wadeville – corroded gutter and liner
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126 Wadeville – gutter plate repair
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127 Wadeville – high- performance elastomer membrane installed
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128 SAB Wadeville – underground drainage remedials, to deal with collapsed link channels.
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129 SAB Wadeville – free flow gutter system – greatly reduces flooding risks
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130 Isando – refurbished roof lights from inside. Double laying of old fibreglass sheets to the North facing side solved leaks, UV degradation of product, and reduced replacement costs enormously.
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131 These roofs were constructed from an inadequate material for coastal areas (pre-coated galvanized sheeting). Rapid and extensive corrosion damage occurred. The presence of high levels of windblown sand, salt spray from the sea, and high heat and humidity levels, caused extensive corrosion damage and destruction to the roof.
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132 Epoxy pre-coating of roof sheets to prevent accelerated internal corrosion, and assure greatly extended roof sheet life. Corroded roof end was redesigned and rebuilt with an Australian high performance product.
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133 Epoxy pre-treatment at new roof sheeting at apex, to prevent internal destruction from salt spray corrosion. Roof sheet replacements., after epoxy highbuild coating of structural steel
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134 Corrosion treatment under gable trims – these areas tend to get packed with damp sand, organic matter and salt. Note the workers using SABS parachute style safety harnesses and safety lines.
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By opening and reading this file, the reader acknowledges and accepts that these materials are copyrighted to and are the intellectual property of RNA consultants (RNA), who have sole authority re the usage of these materials, which may not be altered, abbreviated, or issued under any other names than RNA. USage reserved at RNA’s sole written and signed discretion. 135 Copyright © September 2012, August 2013 – RNA Consultants, all rights reserved Apart from the above, feel free to circulate and use as many free copies and extracts as you like for general information, staff training, protection of self and others etc! PLEASE ALWAYS CREDIT US AS THE SOURCE.
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Intro – The Stars Foretell – you are at risk! 1 ARTF background10 Why ARTF? 16 ARTF Mission and Motto13,14 ARTF Mission and Motto13,14 Continental corrosion crisis! 23 Continental corrosion crisis! 23 Gone with the wind! 35 The age of disposable buildings?41 The great floods cometh! 44 Why should buildings be maintained? 47 Bottom line maintenance basics 49 How many millions is your company losing?53 Charts and graphs tell the tale54 Depreciation and loss calculations55 New semi-precious metal discovered64 The risks and dangers are far worse than are usually assumed66 Asbestos – a common, deadly and often neglected hazard!69 Fiery issues!!!71 Polyurethane – can be a deadly fire and biohazard risk!74 Structural failure risks79 Is your building illegal?81 What are the worst and most common danger and risk outcomes?86 Has all this become an unsolvable problem?89 SCRACE Methodology solves all of this 91 A senior scientific authority comments on SCRACE 95 The massive cost saving power of the 15 year SMP 96 Putting things right with the CIA Assessment 98 CIA costs 103 Your company’s next step 106 Contact ARTF-SCRACE 107
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Contact ARTF on Tel: 079 896 4781 Email: founder@artf-scrace.com founder@artf-scrace.com Facsimile: 011 447 7674 137
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