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BME DESIGN 200/300 MICROSCOPE MANIPULATOR UW Medical Physics Department Contact Info: UWBME.Micromanipulator@gmail.com
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Intellectual Property All information provided by individuals or Design Project Groups during this or subsequent presentations is the property of the University and of the researchers presenting this information. In addition, any information provided herein may include results sponsored by and provided to a member company of the Biomedical Engineering Student Design Consortium (SDC). The above information may include intellectual property rights belonging to the University to which the SDC may have license rights. Anyone to whom this information is disclosed: 1) Agrees to use this information solely for purposes related to this review; 2) Agrees not to use this information for any other purpose unless approved in advance by the Project Group, the Client / SDC, and the Advisor; 3) Agrees to keep this information in confidence until the University and the relevant parties listed in Part (2) above have evaluated and secured any applicable intellectual property rights in this information; 4) Acknowledges that worldwide patent rights are waived if publication or public dissemination occur prior to filing a corresponding U.S. provisional or utility patent application.
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TEAM INFO Members Jonathan Baran Joe Hippensteel Chris Webster Evan Rogers Advisor Dr. Willis Tompkins Associate Professor, Biomedical Engineering Dept. Clients Dr. Robert Jeraj Assistant Professor, Medical Physics Dept. Dr. Robert Pyzalski Senior Scientist, PET Imaging Center: Dept. of Radiology
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Overview Problem Statement Motivation Background Product Specifications Designs Decisions Future Work Questions
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Problem Statement Accurate scanning and re-positioning of samples under a dissecting microscope is inefficient with the equipment currently available to the client. The current stage is too large and the imaging and positioning software is outdated. The primary goal of this project is to develop a fused digitally interfaced stage and custom imaging technique that can systematically do the following: scan a sample of zebra fish, analyze the fused images, store the positions of each zebra fish and reposition the sample to the localized positions.
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Background Zebrafish becoming prominent early organism Advantages of Zebrafish Develop ex utero (http://mayoresearch.mayo.edu/mayo/research/zebrafish/) Embryos are transparent Embryogenesis visible at single cell resolution Able to view formation of neurectoderm, circulatory and skeletal systems Courtesy of Purdue University
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Motivation Current system is not sufficient Commercial stages and digital imaging equipment are extremely expensive (Approximately $6000-12000)
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Product Specifications Computerized Precision of 50 - 200 µm Accommodate a 6cm Petri dish Less than 6 cm tall Withstand 50 keV of Ionizing radiation
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Designs Necessary Components Stage Digital Steppers Computer Interface Camera Image Analysis
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Commercial Design 1: H105 ProScan™II Travel Range - 154 mm x 154 mm Minimum Step Size -.04 µm Load Capacity - 20 kg (44 lbs) Stepper Motor - 4 phase, 1 amp per phase, micro stepping
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Commercial Design 2: ES111 Travel Range - 126mm x 76mm Minimum Step Size - 1.0 µm Speed Range - 8mm/s maximum
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Stepper Basics Holding torque is a good measure of overall power of the stepper. 1 step is measured in degrees. Courtesy of http://www.solarbotic.net
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Steppers Permanent Magnet (PM) Stepper (usually 7-14º) Hybrid Stepper (.9-3.2º) More precision based upon internal rotor and stator construction (8 main poles) .9º desired, due to step size constraints (~200 um w/ 10 mm gear)
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Commercial Steppers 2 needed for XY translation Shinano Model SST-40C2011 DC Voltage – 6 Volts .9° per step Hold Torque – 25.67 in-oz Current per phase -.6 Amps Model SST-41D1100 DC Voltage – 2.3 Volts 1.8° per step Hold Torque – 32 in-oz Current per phase – 1 Amps
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Commercial Steppers 2 needed for XY translation NMB Technologies Corporation Hybrid Motor Series -17PM-K406V DC Voltage – 3.4 Volts 1.8° per step Hold Torque – 69.38 in-oz Current per phase – 1.4 Amps Danaher Motion Permanent Magnet – K42N DC Voltage – Unavailable 1.8° per step Hold Torque – 3000 in-oz Current per phase – 6.4 Amps Quotes Requested Approximately $100-150 each
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Custom Custom made stage in the Engineering Machine Shop Costs Materials Labor - $30 per hour at 25 hours ($750)
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Computer Interface Labjack U12 12 bit USB Interface $119 a piece Ocean Controls Stepper Motor Interface Card Connects and controls steppers through a computer $50 each
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PCI High Speed Stepper Motor Controller 32 bit BUS that communicates at speeds of 133 MBps Communication response time of less than 250 nanoseconds capable of driving the stage at step sizes as small as 0.01 micron
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NI PCI-7342 2-Axis Stepper Controller 2 axes can be configured as either stepper or dc motor controller Programming with NI LabVIEW Compatibility with NI Motion Assistant software Easy integration with data acquisition (DAQ) and vision systems Mid-range option for servo motor control
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Cameras High End Microscope Digital Cameras PAXcam PAXcam EDU 1.3 Megapixel Includes image stitching software $1200 Pixelink PL-A662 Color 1.3 Megapixel Firewire capable $1,500 PL-A661 Same as above except mono ($1400)
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Cameras Other Alternatives Low Cost Digital Camera for Microscopes 1.3 Megapixel $400 2.0 Megapixel $900 Problems Suffer from lack of rigorous product testing Consumer Digital Camera with Microscope Adapter Adapter $350 for numerous models of consumer cameras Problems Consumer quality cameras may contain defects which can only be seen under light microscopes Primary lens on the camera can not be removed, so microscope optics may be compromised due to camera’s primary lens
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Image Processing SPATIAL DOMAINFREQUENCY DOMAIN
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Image Processing
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MATLAB Filter Design (~20 x 20 pixels) Translation and Rotation PAX-IT Automated Image Stitching Comes with camera
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Decisions Stage Steppers Camera Computer Interface Image Processing
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Future Work Acquire necessary materials Build functioning prototype Filter design Integration between imaging software and stepper software essential
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References Collodi, P. “Neuronal Cell Differentiation in Zebrafish.” http://www.psych.purdue.edu/ ~punweb/faculty/collodi.htm www.psych.purdue.edu/ ~punweb/faculty/collodi.htmwww.psych.purdue.edu/ ~punweb/faculty/collodi.htm “Industrial Circuits Application Note: Stepper Motor Basics.” http://www.solarbotics.net/library/pdflib/pdf/ motorbas.pdf http://www.solarbotics.net/library/pdflib/pdf/
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Questions? Email our team questions or constructive criticism at Questions? Email our team questions or constructive criticism at UWBME.Micromanipulator @gmail.com UWBME.Micromanipulator @gmail.com
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