1. TM Freescale™ and the Freescale logo are trademarks of Freescale Semiconductor, Inc. All other product or service names are the property of their respective owners. © Freescale Semiconductor, Inc. 2007. Manufacturing Data and the Data Driven Supply Chain Michael Hackerott IT Architect

2. TM Freescale™ and the Freescale logo are trademarks of Freescale Semiconductor, Inc. All other product or service names are the property of their respective owners. © Freescale Semiconductor, Inc. 2007. 1 Company Overview ► Semiconductor design and manufacturing company established in 1953 ► Focused on the automotive, consumer, industrial, mobile communications, networking, and enabling technologies ► Engaged with 10,000+ customers globally; more than 100 of the top electronic manufacturers ► $6.4 billion in revenue in 2006 ► Headquartered in Austin, Texas ► 24,000 employees in over 30 countries

3. TM Freescale™ and the Freescale logo are trademarks of Freescale Semiconductor, Inc. All other product or service names are the property of their respective owners. © Freescale Semiconductor, Inc. 2007. 2 195019551960197519801985199019952000200120022003200420052006 1952 3 Amp power Transistor 1960 Si-Base Transistor 1979 16-Bit Processor MC68000 1975 MC6800 is first microprocessor used in automotive application 1984 32-Bit Processor MC68020 1989 MC68302 Communications Processor Late 1980’s Development of the first surface micromachined inertial sensors for the automotive airbag 1991 PowerPC® (1) Alliance 1994 First PowerPC® (1) MPC601 1991 Company becomes leading supplier of automotive embedded processors 1998 First PowerQUICC II communications processor (MPC8260) 2001 MPC7455 SOI Volume Production 2003 Low-K Volume Production 2003 First single core modem: MXC. “Smartphone-on –a- postage stamp” 2003 The pressure sensor portfolio expands with the tire pressure monitor sensor with capacitive technology to save power 2004 60 millionth applications processor for portable multimedia devices 2005 First PowerQUICC communications processor with QUICC Engine (MPC8360E) Building on a 50+ Year Heritage of Innovation 1995 MPC860 PowerQUICC™ 2005 i.MX31 processor for mobile multimedia entertainment 2006 MC9RS08KA2 Ultra-low end MCU with RS08 core 2006 MSC8144 multicore DSP targeting wireless and wireline infrastructure 2006 Industry’s First Commercial MRAM Product

4. TM Freescale™ and the Freescale logo are trademarks of Freescale Semiconductor, Inc. All other product or service names are the property of their respective owners. © Freescale Semiconductor, Inc. 2007. 3 Manufacturing Partners Asia Pacific/JapanEMEAAmericas Die Manufacturing Assembly & Test Legend TSMC Fab11 Dalsa Tower TSMC, UMC Mitsui ASE Amkor StatsChipPac Ambit Chartered, UMC Amkor ASE AIT, ASE, StatsChipPac

5. TM Freescale™ and the Freescale logo are trademarks of Freescale Semiconductor, Inc. All other product or service names are the property of their respective owners. © Freescale Semiconductor, Inc. 2007. The Goal of the Semiconductor Manufacturing Supply Chain ► To make $$$ by delivering products to the customer that are produced in the shortest time and at the lowest cost. ► Manufacturing is responsible for the majority of the time and of the cost to achieve the goal. Time is managed by moving the material as quickly and efficiently as possible … “Cycle Time” Cost is managed by making the maximum number of product per unit of material … “Yield” ► Large amounts of data are generated and must then be aggregated, summarized, analyzed, and then used to drive the entire supply chain to achieve these goals. 4

6. TM Freescale™ and the Freescale logo are trademarks of Freescale Semiconductor, Inc. All other product or service names are the property of their respective owners. © Freescale Semiconductor, Inc. 2007. Semiconductor Manufacturing In A Nutshell 5 1. Silicon 2. Wafer 4. Product 3. Chip

7. TM Freescale™ and the Freescale logo are trademarks of Freescale Semiconductor, Inc. All other product or service names are the property of their respective owners. © Freescale Semiconductor, Inc. 2007. Semiconductor Manufacturing Process Steps 6

8. TM Freescale™ and the Freescale logo are trademarks of Freescale Semiconductor, Inc. All other product or service names are the property of their respective owners. © Freescale Semiconductor, Inc. 2007. WIP: Product Visibility Wafer fab, Probe, FM and Test WIP Foundry, Subcon and In-transit WIP Starts/Ships/Inventory/History Wafer Slot Tracking Cycle time/planning Information Process Flow Equipment: Performance Optimization Equipment State Changes Alarms and Events Process Data Detail and Summary Chamber Wafer Tracking Maintenance Events Measurement: Yield Acceleration In-process Metrology Readings Class Probe Results Unit Probe Results Final Test Results Coordinate Mapping Wafer fab  Probe  Final Assembly  Test Data Presentation: Information Integration Enterprise Data Warehouse AIM Extract/Transform/Load Integration Layer AIM Manufacturing Data Distribution Layer Semiconductor Manufacturing Data Overview

9. TM Freescale™ and the Freescale logo are trademarks of Freescale Semiconductor, Inc. All other product or service names are the property of their respective owners. © Freescale Semiconductor, Inc. 2007. Manufacturing Data Volume and Growth 8 Net Growth of 20GB per day

10. TM Freescale™ and the Freescale logo are trademarks of Freescale Semiconductor, Inc. All other product or service names are the property of their respective owners. © Freescale Semiconductor, Inc. 2007. Semiconductor Manufacturing Data Overview ► Hundreds of manufacturing steps. ► Thousands of datum per “chip”. ► “Deep and wide” data relationships. ► Data produced by … People interacting with Applications …  WIP Automated equipment in “real time” …  Equipment  Measurement ► The individual data must be aggregated and summarized for both manufacturing and business decision making. ► A subset of the aggregated and summarized manufacturing data is the basis for “business” decision making. 9

11. TM Freescale™ and the Freescale logo are trademarks of Freescale Semiconductor, Inc. All other product or service names are the property of their respective owners. © Freescale Semiconductor, Inc. 2007. The Semiconductor Manufacturing Supply Chain 10 Data VolumeDomainFunctionGoal Finance1K+ Business$$$ Cycle Time Sales1K+ BusinessProduct Demand Cycle Time Logistics10K+ BusinessProduct Delivery Cycle Time Planning10K+ Business + Manufacturing Product Scheduling Cycle Time Inventory100K+ Business + Manufacturing Product Location Cycle Time MES1M+ ManufacturingMaterial Movement Cycle Time Equipment100M++ ManufacturingMaterial Processing Yield

12. TM Freescale™ and the Freescale logo are trademarks of Freescale Semiconductor, Inc. All other product or service names are the property of their respective owners. © Freescale Semiconductor, Inc. 2007. The Semiconductor Manufacturing Supply Chain Data Flow 11 EquipmentMES InventoryLogistics PlanningSales Finance

13. TM Freescale™ and the Freescale logo are trademarks of Freescale Semiconductor, Inc. All other product or service names are the property of their respective owners. © Freescale Semiconductor, Inc. 2007. Yield! 12

14. TM Freescale™ and the Freescale logo are trademarks of Freescale Semiconductor, Inc. All other product or service names are the property of their respective owners. © Freescale Semiconductor, Inc. 2007. Data Analysis for Yield Improvement – Wafer Maps Single Wafer Multiple Wafer A single wafer map represents 100’s to 1,000’s of data points; a multiple wafer map can represent 1,000’s to 100,000’s of data points. Very high performance graphical data visualization …

15. TM Freescale™ and the Freescale logo are trademarks of Freescale Semiconductor, Inc. All other product or service names are the property of their respective owners. © Freescale Semiconductor, Inc. 2007. Summary ► To goal of Semiconductor Manufacturing is to make $$$ by delivering products to the customer that are produced in the shortest time (“Cycle Time”) and at the lowest cost (“Yield”). ► Manufacturing produces the majority of the data at a Semiconductor Manufacturer. “Real Time” automated data production and collection. ► A subset of manufacturing data is aggregated and summarized for business analysis and decisions. ► The individuals, aggregates, and summarized data are used for manufacturing and engineering analysis decisions. 14

16. TM Freescale™ and the Freescale logo are trademarks of Freescale Semiconductor, Inc. All other product or service names are the property of their respective owners. © Freescale Semiconductor, Inc. 2007. To Learn More About Semiconductor Manufacturing … ► Semiconductor Analysis and Engineering Data Analysis Overview http://mrhackerott.org/semiconductor- informatics/informatics/tutorial/smeda.pdf http://mrhackerott.org/semiconductor- informatics/informatics/tutorial/smeda.pdf ► INFRASTRUCTURE http://www.infras.com/Tutorial/ ► SEMI http://www.semi.org/ ► Freescale http://www.freescale.com/ 15

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