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October 2004, Frankfurt
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Michael Kretzschmar Andrea Marcomini Commercial Training
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Daily 3.0 HPI - HPT Range Market demand The new Daily engine offer
Content Market demand The new Daily engine offer The Daily line-up Sales argumentation The new engine technology Maintenance Diagnostic Ecology Value for customer Let’s compare
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Customer needs evolution comply through an
Market demand Customer expectations Customer needs evolution comply through an innovative product concept to assure the best in terms of: Performance High standard of comfort Running costs reduction
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Iveco’s response should respect: Continuous innovation
Market demand Iveco’s answer Iveco’s response should respect: Continuous innovation Quality improvement Customer attention Result: Optimization of Daily offer with new 3.0 l engines (F1C Family ) to respond to Market demand.
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10 x Market demand ~ 300,000 units ~ 30,000 units 3.51 - 6.5 tons
Market segmentation ~ 300,000 units ~ 30,000 units tons 3.5 tons The following chart shows the West European market figures, which reveal 10 times more vehicle registrations in the 3.5 ton segment than in the Ton segment in 2003. 10 x West European market figures 2003
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Market demand 57% 43% West European market figures 2003 > 120 HP
Market split 3.5 ton 57% 43% > 120 HP < 120 HP The market for vehicles in the 3.5 ton segment showed an increase in demand for engines over 120 HP. The number of this type of vehicles registered doubled over the last four years, reaching around 60% of this segment in 2003. West European market figures 2003
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Market demand 74% 26% West European market figures 2003 > 120 HP
Market split 3.51 – 6.5 ton 26% > 120 HP 74% < 120 HP The market for vehicles in the 3.51 – 6.5 ton segment showed an increase in demand for engines over 120 HP. The number of this type of vehicles registered reaching around 75% of this segment in 2003. West European market figures 2003
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The new Daily engine offer
Principle targets and objectives The Daily engine range responds to the market demand by offering an outstanding quality in terms of: Performance Profitability Comfort Ecology
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The new Daily engine offer
The new engine range puzzle 96 HP 116 HP NEW NEW Alongside its current 2.3 litre HPI (High Performance Injection) engines, Iveco is now launching a new 3.0 litre HPI-HPT (High Performance Turbine) engine which is at the upper end of the range in terms of output and which completes the range of second generation Common Rail engines. 136 HP 166 HP
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The new Daily engine offer
The new engine range puzzle High Performance Injection 2.3 litres total displacement 4 Cylinders in line 96 and 116 HP Max. torque 240 / 270 Nm On following two charts you can see a macro-characteristics synthesis of the new engine range, starting from the well known 2.3 HPI
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The new Daily engine offer
The new engine range puzzle High Performance Injection High Performance Turbine 3.0 litres total displacement 4 Cylinders in line 136 and 166 HP Max torque 340 / 380 Nm
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The Daily line-up The new engine availability 136 166 96 116 125 146
3.0 l 2.3 l 2.8 l GVW HP L Class 3.2 t S Class 3.5 t C Class 3.5 t The current range features two 2.3 litre engines (96 and 116 HP) and 2.8 litre engines (125 and 146 HP). In the beginning the new 3.0 litre engines will be available for the “C” class. Obviously, this is the complete current Iveco engine offer for the Daily range, but you have the opportunity to manage the introduction on the Market of the new 3.0 engines for class C models and the current 2.8 engines phase-out according with your local marketing strategies. C Class (> 3.5t) C Class (6.5 t)
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The Daily line-up 96 HP 116 HP 136 HP 166 HP Engines / Model Line-up
35C10 40C10 116 HP 29L12 35S12 35C12 40C12 136 HP 35C14 40C14 50C14 This chart show the complete situation of Daily range in terms of: Engines Models and Weights 166 HP 35C17 40C17 50C17 65C17
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Argumentation path: F-A-B
Sales argumentation Basic principles Argumentation path: F-A-B Feature Advantage Benefit Introduce the 3 main points of the sales argumentation. The 3 main points, Feature, Advantage and Benefit, will be explained in detail on next page
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F-A-B = “Translation” for customers
Sales argumentation Basic principles F-A-B = “Translation” for customers Underline the importance of the different classifications. To know features does not mean to sell one vehicle. Take out the most important features may be 3-5, explain them well by showing the advantage. Then do the individualisation aiming just at the mission of the client in front of you. For example the prolongation of service intervals will have different consequences for different client groups. Think of a handicraftsmen with a mileage of km p.a. and Express delivery company with km p.a. Feature Advantage Benefit Service Interval 40' Higher availability Higher productivity Flat torque curve Less gear changes Driver comfort 16 Valves Optimised combustion Ecological benefits
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+ “Value for customer” = Sales argumentation Basic principles
3.0 HPI-HPT F-A-B + Point out: We still will sell a complete vehicle. So we have to combine both argumentation issues Range features + Engine features. Using the F-A-B approach allows you to be very convincing. Knowledge of the range arguments could be interpreted as the base or the fundamental cellar of our “argumentation house”. The engine aspects might be seen as the roof. So the job is easy: combine both in an intelligent way. Daily Range F-A-B
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To be transported into real advantages
Sales argumentation Basic principles “Less is more” Only 3-5 features To be transported into real advantages To be personalised into customer‘s mission, creation of real benefits Economical benefit calculation
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The new engine technology
Engine Architecture Common rail II. Generation 16 Valves DOHC Dual mass fly wheel Hydraulic tappets Waste gate 3.0l 136 HP VGT 3.0l 166 HP Chain drive timing Chain controls Engine curves Fuel consumption VGT VERSION
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High pressure Common Rail
The new engine technology High pressure Common Rail (1600 bar) The high pressure 2nd generation Common Rail system, managed by ECU, injects the fuel into the cylinder more efficiently. 1600 bar Feature High pressure Common Rail Advantages The common rail is an electronic injection system where a feed pump supplies an high pressure (1600bar) reservoir (rail). Each electro - injector can inject the fuel quantity accurately metered by the ECU that elaborates the inputs coming from different sensors: -accelerator pedal - brake-clutch vehicle speed water temperature air temperature rail pressure crankshaft speed. Because of the high injection pressure and time/ duration controlled by the ECU, consistent reduction of pollutant emissions and fuel economy are achieved as well as a huge noise reduction Optimum combustion Substantial reductions in harmful emissions Fuel savings
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The new engine technology
High pressure Common Rail (1600 bar) Please use this page if you want to show the common rail animation (file Alimentazione.avi available on CD “Daily 3.0 HPI-HPT Range - Training Guidelines”)
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The new engine technology
16 valves The adoption of a 16-valve (4 valves for cylinder) system results in optimized engine performance. Feature 16 valves engines Advantages The layout of a 4-valve combustion chamber allows the injector to be installed vertically in a central position. This geometrically ideal configuration improves the homogeneity of the fuel atomization and combustion with benefit for the exhaust emission levels. In addition the high injection pressure (1600 bar in the rail) contributes to optimize the combustion in any operative conditions. The new 16 valve/DOHC engines deliver when it counts: in the mountains and on grades with full load, while overtaking and accelerating when driving off and about town. Better cylinders fill: Improved engine performance Improved fuel saving
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Double overhead camshaft (DOHC)
The new engine technology Double overhead camshaft The new engines have some technical features which permit an engine durability extension: Feature Double overhead camshaft (DOHC) Advantages Intake and output valves can be controlled independently, reducing mechanical stress on the shafts
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The new engine technology
Dual mass flywheel Feature Dual mass flywheel Advantages The dual mass flywheel, another technical solution which improves the engine durability, allows the reduction of the vibrations from the engine toward the driveline with the consequent improvement of the drive comfort and of the reliability for the entire system. In addition it is significant the contribution to lower the in-cab noise for the best work environment conditions Fewer vibrations Reduction in transmission kick Reduction in noise levels
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The new engine technology
Hydraulic tappets Feature Hydraulic tappets Advantages The hydraulic tappets, compared with mechanical tappets, permit to have a permanent contact between the cam and the rocker through the engine oil in pressure. It means less metal by metal contacts. Less stress on engine Lower maintenance costs Reduction in noise levels
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The new engine technology
Turbocharger group This device meters the exhaust gases, sending part directly to the exhaust pipe when the booster pressure reaches a set level. Feature Wastegate 136 HP only TO THE VALVE CONTROL PRESSURE Advantages At idle and up to approximately 2600 rpm ,the wastegate valve is closed. A higher rpm (over 2600 revs / 1. 2 bar turbine oper. pressure) the wastegate valve begins to open and a part of exhaust gas is by-passed via a well-dimensioned port hole inside the turbine housing. This port represents the controlling characteristic of the system and the size is optimized to achieve best turbine efficiency. The picture animation is available as file “westModif7.avi” on CD “Daily 3.0 HPI-HPT Range - Training Guidelines” Better performance at lower revs Less strain on mechanical components Longer engine lifespan
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The new engine technology
Turbocharger group At idle and up to approximately 2600 rpm ,the wastegate valve is closed. A higher rpm (over 2600 revs / 1. 2 bar turbine oper. pressure) the wastegate valve begins to open and a part of exhaust gas is by-passed via a well-dimensioned port hole inside the turbine housing. This port represents the controlling characteristic of the system and the size is optimized to achieve best turbine efficiency. The picture animation is available as file “westModif7.avi” on CD “Daily 3.0 HPI-HPT Range - Training Guidelines”
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The new engine technology
Wastgate function BOOST PRESSURE ENGINE SPEED NON W/G REQUESTED BOOST Constant calibration of the boost pressure Possible utilizing of small dimensions turbines, suitable to delivery progressive torque at low engine revs No uncontrolled over-speed
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Variable Geometry Turbine (VGT)
The new engine technology Turbocharger group This device allows the engine cylinders to be filled efficiently at all engine speeds, by constantly regulating the flow of exhaust gas. Feature Variable Geometry Turbine (VGT) 166 HP only Advantages Better performance at lower revs Avoid the “turbo lag” Less strain on mechanical components Longer engine lifespan The flow and the incidence angle of the exhaust gas, on the turbine blades, are controlled by a system of movable vanes mounted on a nozzle ring. The vanes are free to turn on this ring by means of “arms” welded to each of them. A grooved “ unison ring “ adjusts all the vanes simultaneously via the adjustment operated by the membrane actuator vacuum controlled. The relevant ECU sends the input to the moduling electro-valve that meters the vacuum in the actuator. The field of adjustment starts from the vanes in full open position to the vanes in extreme closed position reaching the quick acceleration of the gas flow with the consequent increase of the turbine speed and of the boost pressure delivered by the turbocharger. The system allows the proper vane position for any and all engine operating conditions. The picture animation is available as file “vgtnew.avi” on CD “Daily 3.0 HPI-HPT Range - Training Guidelines”
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The new engine technology
VGT function BOOST PRESSURE ENGINE SPEED 3 2 1 The diagram shows the boost response according to the different turbocharger configurations. The fact is that increased turbine power is needed at low engine speed, to rapidly overcome the inertia of the turbocharger, improving its acceleration and the boost pressure delivery. 1 TURBOCHARGER WITHOUT WASTEGATE 2 TURBOCHARGER WITH WASTEGATE 3 VARIABLE GEOMETRY TURBINE
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The new engine technology
Chain drive timing Feature Timing chain Advantages No maintenance needed Replacement at 350,000 Km
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The new engine technology
Engine curve MAX POWER: 100 KW / 136 HP at / rpm SPECIFIC POWER: 45.5 / HP/ l MAX TORQUE: 340 Nm / 35.0 kgm at / rpm POWER TORQUE The green zone (1500/2750) coincides with the lowest part of the specific fuel consumption curve where the highest levels of fuel economy may be achieved to ensure the customer get the full benefits from F1C high efficiency engine. The flat torque curve and the wide green zone optimize driveability and fuel economy. GREEN ZONE rpm
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The new engine technology
Engine curve MAX POWER: 122 KW / 166 HP at / rpm SPECIFIC POWER: 55.5 / HP/ l MAX TORQUE: 380 Nm / 39.0 kgm at / rpm POWER TORQUE The green zone (1500/2750) coincides with the lowest part of the specific fuel consumption curve where the highest levels of fuel economy may be achieved to ensure the customer get the full benefits from F1C high efficiency engine. The flat torque curve and the wide green zone optimize driveability and fuel economy. GREEN ZONE rpm
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The new engine technology
Fuel consumption Reduction 8 ÷ 10 % compared to 8140 engine / in the same operative conditions. Van version Excluding Urban mission Link this page with the two previous ones, where in the engine curves the green zone were reported. Regarding the “low specific fuel consumption zone” of the new engine, our Engineering Dept made same test on the road with vehicle equipped with the new engine and on the slide are reported the results. Take in account that on urban mission the fuel consumption improvement aren’t relevant as per the extra urban mission.
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Maintenance New engines vs. 8140 engines Maintenance intervals
30,000 Km 40,000 Km 90,000 Km 90,000 Km 40,000 Km 80,000 Km 120,000 Km 350,000 Km
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Maintenance Oil Filter Fuel filter Maintenance intervals comparison
30,000 Km + 33% 40,000 Km Oil Filter Fuel filter
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Maintenance Air filter Maintenance intervals comparison 2.8 l (8140)
40,000 Km + 100% Early clogging of the air filter is generally due to environmental conditions. For this reason it need to be replaced when signalled by the indicator irrespective of the guidelines that anyhow have to be observed if there are no specific instructions otherwise. 80,000 Km Air filter
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Maintenance Fuel pre-filter Belts Maintenance intervals comparison
90,000 Km + 33% 120,000 Km Fuel pre-filter Belts
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Maintenance Glow-plugs Change timing belt (2.8 l) or chain (3.0 l)
Maintenance intervals comparison 2.8 l (8140) 90,000 Km 350,000 Km Glow-plugs Change timing belt (2.8 l) or chain (3.0 l)
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Maintenance intervals extension 40.000 km
New engines maintenance intervals benefits Chain drive timing Feature Maintenance intervals extension km Advantages Less downtime / costs Higher vehicle availability
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Diagnostics Advanced diagnostics features integrated on engine
Diagnosis tools MODUS Advanced diagnostics features integrated on engine management software to interface after-sale diagnostics tools: EASY There are: An engine ECU (BOSCH EDC16) An in- cab multi-pole diagnostics plug (on passenger side) MODUS: The advanced iveco computer driver diagnostics system, supplies preventive technical data on engine – ECU – braking system to achieve down/time reduction and productivity improvement. EASY The new system includes the all MODUS functions and extends the diagnosis on the electrical / electronic systems. It is very flexible because could have stationary or mobile use IT 2000 It is mainly designed to assist vehicles on the road. The functions are: - electronic systems diagnosis - engine test The IT 200 is fully portable and permits quick diagnosis anywhere. It has pre - arrangement for tele-diagnosis MODUS EASY IT 2000 IT 2000
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Provision for advanced diagnostic system
Chain drive timing Diagnosis tools Feature Provision for advanced diagnostic system Advantages Prevent damages Limp home strategies Reduced downtime / costs
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Ecology Compliance with EURO 3 emission limits (EURO 4 ready)
Designed for the environment Chain drive timing Compliance with EURO 3 emission limits (EURO ready) Design according to EEC regulations on dangerous materials More than 92 % of recyclable materials The EGR (Exhaust Gas Recirculation) is the solution choose by Iveco for the Daily range engines (A class). The EEC legislation foreseen to have Euro4 engines for: First October 2005 for new homologations First October 2006 for new registrations
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Ecology Noise emissions Chain drive timing Optimized structure with high capacity sound emission containment (- 3dBA vs )
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Value for customer The strong points of the new HPI – HPT Engines Plus
Better control of booster Reduction in harmful emissions Plus Fuel saving Plus Enhanced driveability Plus Summarizing, these are the strong points of our new engines Plus Reduction in noise levels Enhanced performance even at low revs and in all “difficult” situations Plus Less stress on mechanical components
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New Engine performances
Value for customer Performance New Engine performances More power available More torque available Flat torque at a wide range of revs Now, we go back to the 3 Basic Principles of the Sales F-A-B approach. These performances are the main Features of our new engines.
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Value for customer Considerable savings on fuel
Benefits PROFITABILITY Considerable savings on fuel Longer maintenance intervals Greater engine reliability Preventive diagnosis Driving flexibility in all conditions COMFORT We have to translate these features, these characteristics in Customer benefits trough the explanation of the advantages Lower noise level in the cab Lower vibrations Fewer gear changes
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Value for customer HPI 2.3 / 96 HP HPI 2.3 / 116 HP HPI 3.0 / 136 HP
Engine range / Missions HPI 2.3 / 96 HP HPI 2.3 / 116 HP In – town operation In - town operation Regional operation Person transport M1 Van < / = 12 m3 S / C class Van < / = 10 m3 l / S class HPI 3.0 / 136 HP HPT 3.0 / 166 HP Medium / long distance transports Consistent GVW / GCW applications Van >/ = 12 m3 c Chassis Cab > 35C Long distance transports International haulage Consistent GVW / GCW applications Van > / = 12 m3 c Chassis Cab > 35C Now we tried to describe the main mission connected to all the Daily engine range. Obviously, these main mission descriptions could be a little bit different Market by Market
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Value for customer 96 HP 116 HP 136 HP 166 HP The selection
REMOVAL COMPANIES BUILDING / PUBLIC WORKS MOBILE WORSHOP VALUABLES TRANSPORT MINI CAMPERS ROAD ASSISTANCE NEWSPAPERS TRANSPORT MINIBUS AMBULANCES FLOWER DELIVERY, BAKERS,.. DOOR TO DOOR DISTRIBUTION HOTEL SHUTTLES,CATERING SERVICES,.. EXPRESS COURIER PARCEL DISTRIBUTION CONTROLLED TEMPERATURE TRANSPORT CAMPERS CRAFTSMEN/SHOPKEEPERS In this way we tried to give you a detailed description for the main missions of previous chart. Summarizing, the Sales logic is to: Define the features Point out the advantages Translate the features in customer benefits And Utilizing the mission general description, select the right exact mission Help and drive the customer to the right engine and vehicle choice. 136 HP 166 HP
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Let’s compare Comparison with the competition
To complete the F1C presentation let’s have a look on our competitors offer
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Let’s compare Comparing output Best in class 166 Daily Sprinter
80 100 120 140 160 180 166 Daily 96 116 136 Sprinter 82 109 129 156 Transit 85 90 100 115 125 137 Ducato 84 110 127 146 Boxer/Jumper 85 100 127 Interstar With the new engine 3.0 l HPT we are the best in class regarding the power output. 90 115 Master 80 90 100 120 140 160 Mascott 120 LT 95 109 158 Power ( HP )
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for maximum torque and range of revs
Let’s compare Comparing torque Best in class for maximum torque and range of revs 3.0 HPT 166 HP Max Torque For the same engine we are the best in class in terms of : max torque available and width of the revolutions range
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