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Scope of the facility for sale

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Presentation on theme: "Scope of the facility for sale"— Presentation transcript:

1 Scope of the facility for sale
· MELAMINE PLANT : 45 MT / DAY (15,000 MT /YEAR) · OAT Waste water treatment facility : 30 MT / HR (OxiAminoTriazine, by-product of melamine) · Other facility - Bagging system - DCS, MCC panels, Transformers etc. All process equipments, piping, valves, instruments, switchgear and miscellaneous materials such as supporting structure which was specifically associated with the Melamine plant. B. Available spare parts worth around US$ 1.9 Mils.!!!!!!!!! All available applicable mechanical catalogues and startup and operating manuals and all available construction drawings, equipment data sheets, vendor prints, engineering drawings and specifications, including process and instrument drawings, flow sheets, process information and current operating data.

2 Description Of The Melamine Plant
Technology Melamine production licensed by Eurotechnica, Italy Starting from urea as raw material through a non-catalytic route. Engineering Eurotechnica, Italy Process Allied Signal, USA High Pressure Process Plant capacity 15,000 MT/Y (46 MT/D) Designed to be operable down to 50% of design capacity OAT waste treatment capacity 30 MT / hr Hanwha engineering’s licensed process Control System DCS Honeywell Year to start-up July, 1997 Four and half years operation until decommissioned Construction Period Dec to July, 1997 Raw materials Urea : 70 ~75% Sol., NH3: 99.5% Liquefied, CO2 98% Utility Electric power 13.8 KV, 3 Phases, 60 Hz system

3 Guarantee Figures 1. Melamine production : No less than 46 MT/day
2. Specification of product and effluents 1) Melamine - Melamine : wt% min. - Moisture : 0.1 wt% max. - Resin color : 20 APHA max. 2) Gaseous effluents - Ammonia : max. 200 ppm by volume - Dust : max. 120 mg/Nm3 3. Consumption of raw materials and utilities Consumption / MT of Melamine product 1) Raw materials - Urea solution (MT) ( as 100 wt% ) - Ammonia (MT) 2) Utilities - Electricity (KWH) - Butane (1,000,000 kcal) - Demin. water (MT) - Steam (44.8 kg/cm2) (MT) - Cooling water (m3) ,155

4 Urea Concentration to 0.2 wt % moisture
5. Process Diagram 70 WT% Urea Solution Urea Concentration to 0.2 wt % moisture Molten Urea Synthesis Reaction Ammonia injection Molten Melamine & Gases Quenching & CO2 stripping Carbonate Sol. From Urea Plant Off-Gas Treatment System Off-Gas Hydrolyzing (re-conversion) Carbamate Sol. to Urea plant Carbon purification NH3 Recycle To Process Crystallization NH3 Column Centrifugal Separation OAT Waste Treatment Facility (Decomposing OAT) Mother Liquor Melamine cake Drying to 5.4 wt% moisture

5 PRESERVATION PROCEDURE OF EQUIPMENT
Contents Basic concept Application Equipment Mothballing Replace all the air in the system with N2 as a inert gas and maintain positive pressure All the carbon steel systems including piping, heat exchangers, vessels etc.: Cooling water system, Steam condensate System, plant water system, instrument air systems, Molten salt/ Dow therm Hand rolling of rotating machinery To avoid fastening the rotating parts of machinery, rotate the rotating parts of machinery 2~3 turns at a time by hand at least once per 3 months Agitators, Pumps Valve Greasing Grease all valves Gate, Globe, Ball valve etc. Rust removal and painting Remove rust on surface of structure and equipments by scraper or wire brush and paint on it. Relevant structures and equipments

6 AREAL VIEW OF MELAMINE PLANT

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