1. WMSDs Prevention Work-related Musculoskeletal Disorders Prevention Work-related Musculoskeletal Disorders Visteon European Corporate Office & Innovation Centre, Kerpen-Germany Burkhard Pelzer Occupational Health & Ergonomics Europe Visteon Deutschland GmbH bpelzer2@visteon.com

2. Prevention WMSD´s  Introduction Visteon  EH&S Europe, approach  VISTEAT  Wellbeing  Occupational Health Europe  Proactive Health Promotion  Lighten the Load Campaign  Conclusion  Introduction Visteon  EH&S Europe, approach  VISTEAT  Wellbeing  Occupational Health Europe  Proactive Health Promotion  Lighten the Load Campaign  Conclusion AGENDA

3. Visteon Worldwide Facilities PORTUGAL SPAIN ARNENTINA 170 Facilities in 6 Continents and 25 Countries 170 Facilities in 6 Continents and 25 Countries  150 Manufacturing Facilities  30Customer Service Centers & Technical Centers  72 000 Employees CZECH REPUBLIC HUNGARY SOUTH AFRICA

4. Global Automotive Supplier INTERIOR INTERIOR Cockpit Modules  Cockpit Modules  Door systems  Instrument Panels  Floor Consoles ELECTRONICS ELECTRONICS  Audio  Infotainment  Driver awareness  Driver information  Powertrain controls LIGHTING LIGHTING CLIMATE CLIMATE  Climate Systems  Powertrain Cooling Systems Cooling Systems  Air induction Global Automotive Supplier

5. EH&S Corporate Organization

6. Serious Event First Aid / Emergency Response Near miss Unsafe Acts Unsafe Conditions Design for EH&S EH&S Walk Behaviour EH&S Training Risk Assessment EH&S Standards Leadership Commitment Zero Tolerance Employee Commitment Consequences Causes Preventive Strategies EH&S Behavior Triangle

7. Pro-activeErgonomicsPro-activeErgonomics StandardsStandards  Ergo. part of IMS & Assessment Tool  IMS = Integrated Management System  Close collaboration with Technical Centers  Risk Assessments  Ergo. part of IMS & Assessment Tool  IMS = Integrated Management System  Close collaboration with Technical Centers  Risk Assessments  Ergonomic Process  Ergonomic Design Criteria's  Ergonomic Master Schedule  Ergonomic Process  Ergonomic Design Criteria's  Ergonomic Master Schedule MeasurementsMeasurements  MP&L Packaging Checklist & Procedures  Several Sign-off review worksheets  for workstation in general / seated / standing  VISTEAT  MP&L Packaging Checklist & Procedures  Several Sign-off review worksheets  for workstation in general / seated / standing  VISTEAT Ergonomic Approach

8. VISteon Ergonomic Technique of Working conditions Analysis Tool specifications: available in 5 languages (F/E/I/G/P) available in 5 languages (F/E/I/G/P) integration of European regulation integration of European regulation Quick workstation study (1 hour max.) Quick workstation study (1 hour max.) Study on the floor where the people work Study on the floor where the people work Flexible tool: adapted for each process Flexible tool: adapted for each process Scoring from 1 to 10 Scoring from 1 to 10 V·I·S·T·E·A·T V·I·S·T·E·A·T VISteon Technique Ergonomique d Ánalyse du Travail

9. A Process to Managing A Process to Managing Physiological- & Psychological Stress at Work Physiological- & Psychological Stress at Work  Integrated in  Performance Leadership  Annual Personal Reviews Pay Scale Employees  Risk Assessment   during instruction   Questionnaire Psychological Stress voluntary & confidential  Guideline / Booklet   Instruction   Signs of stress   Recommendations   Self Assessment  Medical involvement   trusted third party   evaluation Questionnaire WELLBEINGWELLBEING

10. Occupational Health Europe Occupational Health Europe Visteon Europe Visteon Europe  9 European Countries  35 Facilities Allocation Medical Service Allocation Medical Service  25 Physicians  10 Physicians call in (GP)  45 Nurses

11. Office premises Production Area Office premises Production Area EH&S / Medical Plant Management EH&S / Medical Plant Management  VISTEAT & Risk Assessments  Job Rotation Schedule  Restricted Workstations  Trainings-Instructions-Workshops  VISTEAT & Risk Assessments  Job Rotation Schedule  Restricted Workstations  Trainings-Instructions-Workshops  EH&S Management review (monthly)  Integration disabled person  purchasing new equipment  financing new workstation  Demographic Alteration  EH&S Management review (monthly)  Integration disabled person  purchasing new equipment  financing new workstation  Demographic Alteration Medical Service  Medical Surveillance & Standards  Physical Therapy - Treatments  Rehabilitation / Return-to-Work  Proactive Health Promotion Programs  Medical Surveillance & Standards  Physical Therapy - Treatments  Rehabilitation / Return-to-Work  Proactive Health Promotion Programs Disability Management

12. Examples Proactive Health Promotions last session March 07  Fit & Fun last session March 07  checkup [ through physician ]  weight reduction / nutritional advice  endurance sports & Gym  Heart & Apoplexies Week, control of: Feb.& Sept. 07  weight  Blood pressure / ECG  Cholesterol / Blood sugar  Flu Shot's annual Oct.- Feb.  Cancer Check-up Aug. 2007   skin cancer screening  Mouse pad VSI-Spain 2006 distributed to all office worker distributed to all office worker

13. Lighten the Load Campaign

14. VisteonIntranetVisteonIntranet Plant Activities Country specific Plant Activities Country specific  Distribution Worldwide  Topic of the day  Distribution Worldwide  Topic of the day  Office & Workstation Ergonomics  Presentations Medical Service  Physical Exercises  Office & Workstation Ergonomics  Presentations Medical Service  Physical Exercises Lighten the Load Campaign  Relevant Posters   Team-boards / Cantina / Coffee Corner  too different MSDs / Generic Risks Factors  Good Practice to Manual Handling  Relevant Posters   Team-boards / Cantina / Coffee Corner  too different MSDs / Generic Risks Factors  Good Practice to Manual Handling  Visteon TV  Napo-Videos / Self-made videos  Visteon TV  Napo-Videos / Self-made videos

15. Visteon Intranet Distribution

16. Visteon Plant Activities Visteon Plant Activities Visteon TV Relevant Posters at Team-boards Relevant Posters at Team-boards Shop floor training against awkward posture General strain awareness General strain awareness Back-training programs Back-training programs Screen Saver Screen Saver

17.  EH&S approach Behaviour Triangle Behaviour Triangle Ergonomic Standards & Procedures Ergonomic Standards & Procedures VISTEAT [ Ergonomic Analysis Tool ] VISTEAT [ Ergonomic Analysis Tool ] Wellbeing [Managing Physiological & Psychological Stress at Work] Wellbeing [Managing Physiological & Psychological Stress at Work] Disability Management Disability Management Health Promotion Programs Health Promotion Programs  Lighten the Load Campaign at Visteon Intranet Distribution “Topic of the day” Intranet Distribution “Topic of the day” Several Plant activities Several Plant activities ConclusionConclusion

18. Thank you very much for your attention WMSDs Prevention Work-related Musculoskeletal Disorders Prevention Work-related Musculoskeletal Disorders