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The Industrial Network Communication Experts CED Carter Caves Update June 2005 Jim Ralston
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Agenda Company Profile Product Line Overview Wireless Technology & Applications What’s new? PLR5000 PLR580 LincView OPC LincView OPC Demo
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Established in 1988 Headquarters in Seattle Design and manufacture industrial data communication solutions Broadest line of wired and wireless industrial modems Company Profile
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Sales Channels More than 300 distributors Markets products through OEM and private label agreements Rockwell Alliance Partner since 1990 Americas Asia Pacific Europe (soon!)
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Technical Support Unsurpassed application engineering and customer service Comprehensive requirements analysis Pre-configure each modem for fast and convenient installation In-house support lab simulates anomalies to provide fast, reliable answers Tech Support Hotline: 425-882-2206
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Industries Water/Wastewater Management Power/Utility Transportation Petro-Chemical Forest Products Material Handling Metals Mining
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A few of our Customers Shell Oil Chevron WeyerhaeuserCamrosa Water District CaterpillarConoco USXProctor & Gamble Ford Eastman Kodak AlcoaCity of Las Vegas WestinghouseMassey Energy Merck Los Angeles County Con Edison PowerPetrobras SEATAC AirportSussex County, DE
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Technology High performance, superior quality modems Robust, reliable data communication in high interference environments Smart Spectrum TM frequency hopping technology Widest range of industrial communication options
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Technology Industrial grade products include: Serial Radio Modems Ethernet Radio Modems Dial-up/Leased Line Modems Dedicated Wire FSK Modems Analog/Discrete Wireless Line Extenders Broad line of data cables, antennas, coax, and miscellaneous support products Custom pre-configured for each application
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SRM Wireless Modem Family Serial, Ethernet & I/O models Superior noise immunity with Smart Spectrum FHSS technology 902-928 MHz or 2.4 GHz license-free band Longest range technology P2P or P2MP Repeater mode LincView diagnostic software
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Wireless Ethernet Radio Modem SRM6210E 902-928 MHz license- free FHSS Transmits up to 25 miles (40 km) with line-of-sight (farther with repeaters) 100 Kbps throughput SLC slot-mount version
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Wireless Ethernet Radio Modem SRM6310E 2.4 – 2.4835GHz license-free FHSS Transmits up to 10 miles (16 km) with line-of-sight (farther with repeaters) 100 Kbps SRM6310E-EU CE/ETSI approved for EU 5 mile range 100 Kbps
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Wireless Serial Radio Modem SRM6000 902-928 MHz Transmits up to 25 miles (40 km) with line-of-sight (farther with repeaters) Up to 115.2 Kbps SLC slot-mount version PLC/5 slot-mount version
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Wireless Serial Radio Modem SRM6100 2.4 to 2.483 GHz band Transmits up to 15 miles (23 km) with line-of-sight (farther with repeaters) SRM6100-EU CE/ETSI approved Up to 8 miles
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SRM Family Diagnostics – LincView OPC Real time RF monitoring software Reports stats of each modem RF values, data exchange, environmental conditions Configurable alarms OPC server for integration
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High Speed Ethernet Radio Modem FastLinc 810E Industrialized 802.11b DSSS 200 mW transmit power for longer distance or more reliable communications Can coexist with the SRM family Access point mode Wi-Fi compliant Wireless bridge mode Proprietary security 200 mW PCMCIA card (FLC800C)
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Wireless Line Extenders DDAA1000 Family 902 – 928 MHz FHSS 25 mile range P2P, P2MP DD1000 8 discrete channels of input that are dry contact sensing 8 discrete channels of output that are sinking open collector to 24VDC at 200ma each DDAA1000 Same as DD1000 plus: 8 channels of powered 4-20 ma outputs 8 channels of 4-20ma inputs
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Dedicated Wire (FSK) Modem MDL500 FSK Modem Long range serial data transmission over wires Up to 4 miles (2-wire) or up to 8 miles (4-miles) Data rate up to 9600 Bps High immunity to EMI/RFI P2P or P2MP operation Built-in surge protection to 1500V LCM100 version for data over power lines
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Lease-Line Modem LLM1100 Bell 202 Modem P2P or P2MP serial data over: Leased telco lines Dedicated copper (20 miles) Up to 1200 Bps RTS control unnecessary Ideal for multi-point SCADA applications
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LLM1100 4-Wire Network Note the cross- connection of wire pairs at the master
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LLM1100 2-Wire Network
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DLM4500 Dial-Up/Leased Line Modem DLM4500 Serial data modem Dialup and leased line Up to 19.2 Kbps P2P Extended temperature Ideal for SCADA
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RF Bands Narrow band (VHF, UHF) License required Long range (excellent propagation) Supports non line-of-sight Low bandwidth (19.2 Kbps max) License free spread spectrum License free Short, medium & long range technologies Generally need line-of-sight Medium to high bandwidth Anyone can use: interference immunity VERY important 12.5 KHz Channel 400 MHz Frequency RF Power 500 MHz 26 MHz of bandwidth 902 MHz 928 MHz
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Technology – Spread Spectrum Direct sequence (DSSS) High data rates (54 Mbps+) Low latency 802.11 technology Short to medium range Wide channels prone to crowding Frequency hopping (FHSS) Moderate data rates (.1 to 1Mbps) More latency Proprietary technologies Long range (25+ miles) Excellent interference immunity
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Distance & Throughput Note: RF speed is higher than actual throughput speed.
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Impact of RF Link Quality Degradation Note: Link quality can be degraded for many reasons including increasing RF noise or worsening LOS.
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Why use wireless? Reduces cost of cable installation 1 Installation in a chemical plant: $50 per ft. Installation in nuclear power plant: $2,000 per ft. Reduces installation time Eliminates trenching costs Saves time (money) for processes that relocate Mining operations Drilling rigs 1Using PCs for Machine Condition Monitoring, Plant Engineering December 6, 2004
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Example: Power Generation Plant Wireless communication through cooling tower walls PLC 5 Vibration SensorEthernet Cooling tower wall Cooling Tower Fans Power Plant Control Room
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Why use wireless? Eliminates leasing telephone lines No reoccurring monthly charges Saves $ Thousands per year Better reliability (no service calls) Communicating to (very) remote sites No need for telephone service installation Productivity improves as remote process is part of plant network Cost effective data monitoring (e.g. EPA regulations) Major benefit for utilities and SCADA systems
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Example: Victor Valley Water Utility Repeater Master Slave Server Slave 12 Remote Pump Stations (serial PLCs) Primary Master Station Secondary Master Station Ethernet Serial
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Why use wireless? Communication to equipment on moving platforms Cost effective and less maintenance than: Slip rings, Cable reels, Festooning Rails, Inductive tracks All PLCs are part of plant network Excellent solution for condition monitoring Wireless provides new ways to improve productivity
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Example: Steel Mill Arc Furnace Control Room and Plant Floor Crane 1Crane 2Crane 3 Overhead Cranes Cranes travel over 500 feet Lots of obstructions (steel) High EMI/RFI
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Why use wireless? Portability Plant network access where needed Improves maintenance capabilities Mobile HMI (e.g. MobileView) Ideal for contractors (SIs) during start ups
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NEW! NEW! PlantLinc 5000 Operates in the 902 – 928 MHz band (no site license required) Supports serial data rates up to 38.4 Kbps Rated range of 4 miles (6.5 km) with unobstructed line-of-sight Built-in repeater mode for working around obstructions Excellent noise immunity using frequency hopping technology Supports point-to-point and point- to-multipoint architectures Small, rugged din-rail mountable metal enclosure, -20 - 75 ºC Cost effective alternative to serial cable installation/phone line leasing List Price $895
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NEW! NEW! PlantLinc 580D & 580DA WIRELESS I/O EXTENDERS FOR THE 900 MHZ BAND 580D & 580DA Functions: 8 x Discrete Input. Dry contact closure-switch closure detection 8 x Discrete Output. Open collector— sink to ground 100mA per channel 12- 24 VDC 580DA includes: 8 x Analog I/O, 4-20 mA standard, 24 VDC max. Internal 8 bit A/D yields 2% accuracy Operating Environment: Standard. 32° to 140° F (0° to 60° C) Humidity. 0 to 95% non-condensing List Price PLR580D $995 PLR580DA $1195
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NEW! NEW! PlantLinc 580D & 580DA WIRELESS I/O EXTENDERS FOR THE 900 MHZ BAND Operates in the license-free 902 - 928 MHz band Excellent noise immunity using frequency hopping Maximum range of 4 miles (6.5 km) with line-of-sight Repeater available to communicate around obstructions Supports point-to-point or point-to-multipoint architectures No wires to route or trenches to dig!! Very easy to implement; automatic start and restart
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PLR580 Applications Water/wastewater SCADA systems Petro-Chem production and distribution Pipelines, offshore rigs, tank farms, etc. Power generation and distribution Material handling (cranes, moving platforms) Remote PLC programming/diagnostics Remote supervision and monitoring
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Why Diagnostics? Primarily radio network analysis Radio network startup In-service troubleshooting Network benchmarking Network reconfiguration or tuning Secondarily linkage for OPC clients Radio network event detection and alarming Correlate radio network and process events Historical / trend data archiving Predictive and preventative maintenance
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LincView Example Screen
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Features Software resides on PC at master location Operates simultaneous with normal data exchange Graphical view of entire wireless network Programmable warning/alarms with logging Displays both ends of all RF links Diagnostic data served via OPC Supports multiple radio networks
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Serial Example
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Ethernet UDP Example
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LincView Remote Radio Example Values at this radio’s end of the RF link Values for this radio at opposite end of the RF link
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LincView OPC Server Name To configure LincView Server Name choose OPC from the menu bar then enter the name. When initially named LincView must be restarted for the name change to take affect.
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RSView32
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RSView32 Internal Setup (Cont.) Using the node editor create a node and attach to the LincView OPC server name.
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RSView32 Internal Setup (Cont.) Using the RSView32 tag database, create a new tag and associate it to a LincView radio value.
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RSView32 Tags (Cont.)
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The Leader in Industrial Data Communication Solutions Thank You! 425-882-2206 www.data-linc.com
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