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ARX GROUP Ceramic applications.

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Presentation on theme: "ARX GROUP Ceramic applications."— Presentation transcript:

1 ARX GROUP Ceramic applications

2 The Advantages of Ceramics have evolved to the stage where diversified design of microstructures and attributes are within the power of engineer and designers.  Varying its control of composition, fabrication route, thermal treatment and final machining, Ceramic has provided hundreds of successful cases in replacing traditional materials as robust and cost effective solutions. High hardness High wear resistance Low thermal expansion coefficient Low conductivity Chemical Inertness Good for precision machining

3 Ceramic Property Mechanical Property Wear resistance Impact resistance
Thermal shock resistance Corrosion resistance Chemical Property Refractoriness Acid resistance Alkali resistance Oxidation resistance Resistance to molten salts Electrical Property High resistively Low permittivity Low dielectric strength

4 ARX Ceramic Technology
ARX has spent years on ceramic technology including raw material, forming, sintering, processing, and inspection. We offer our customers with high precision, efficient and precision ceramics components that can increase customers’ product competitiveness and create a mutually profitable win-win situation. Capabilities Ceramics Material Near-Net-Shape Forming Outer-circle process Inner hole process Surface Process Measuring Measuring Inner Hole Process Outer Circle Process Near-Net-Shape Forming Ceramic Material Surface process High Precision And Efficiency

5 ARX Improved ZrO2 Ceramics
Employing the state-of-the-art nanotechnology Partially Stabilized Zirconia (PSZ), which well disperses the tetragonal precipitates within cubic morphology The transformation toughened zirconia is characterized by high strength and fracture toughness Precision injection molding for forming Good for creating finely polished surfaces CUBIC tetragonal monoclinic

6 Near-Net-Shape Forming
Capacity Precision molding injection allows complex shape forming Dry pressing provides quick and low cost forming Special sintering process reduces post process cost Rapid forming process can satisfy customer’s mass production requirement Forming tolerance rate: ± 2/1000 dimensional tolerance Ex.: Dimensional 3mm parts. Sintered parts dimensional tolerance was ±0.006mm

7 ARX Ceramic Manufacturing Processes
Employing state-of-the–art Nanotechnology FORMING MACHINING Kneading Injection Molding De-binding Sintering Grinding Honing Lapping Polishing Chamfering

8 Forming Processes Kneading Injection Molding Sintering De-binding
The process that makes the raw material The process that makes the shape Sintering De-binding The process that removes the binders In the raw material The process that forms strong polycrystal

9 Machining Processes Honing Others Centerless Grinding Cut off Lapping
Makes the ID and polish the Surface of holes Chamfering Grooving Tumbling Centerless Grinding Makes the OD and polish the surface of cylindrical parts Cut off Lapping Makes the length of parts Polishes flat surfaces

10 The ability of Ceramic forming and machining in ARX
Forming ability Thin work-piece:0.2mm Thick work-piece:8.0mm The dimension of inner circle:0.106mm Max injecting weight : 120g Machining ability Centerless grinding: Dimension : ±0.5μm Surface roughness: Ra<0.025μm Roundness: Ront<0.5μm Cylindricity: Cylt< 0.7μm Honing: Diameter tolerance: ± 1 μm Surface Roughness: Ra<0.025μm Roundness: Ront<0.8μm Cylindricity: Cylt< 2μm Lapping:Flatness 2μm Shape truing:chamfer,end grinding

11 Examination and Measuring Technology
Capacity Precision ID Measurement Precision Roundness Measurement Precision Surface Roughness Measurement Laser Micrometer Material Micro Hardness Technology Material Tests 3-Dimension Measurement Industrial Application Ceramic Components and other precision Components Measurement Production Line Inspection System Design and Planning

12 ARX Ceramic Product CerDyna A Bearing System CerDyna C Bearing System
Pin Gauge Ceramic screw Hair Clipper blade Customer order

13 Micrograph on Shaft Surfaces
Made by SUS420 and ZrO2 Material: SUS Material: ZrO2 Hv: Hv: 1400 Hrc: Hrc: 95 Rt: 0.42 um Rt: 0.20 um Sacal: Scale: 375 Outstanding surface finish made by ARX, resulting in long life and stability when applied on CeraDyna Fan.

14 Complex Shape parts Socket Industrial bottom Clip
Electronic insulators are able to shied off electromagnetic wave and reduce radiation interference Work under high temperature environment and protect critical electrical components. Clip High tenacity and temperature endurance of ZrO2 Special clip can work under high temperature environment

15 Weave industry Product
Nozzle To procure functions of precision forming and process, ARX has developed inner hole process technology which can tie in with injection forming technology to fit various nozzles’ special requirements such as curvature and diameter. Blade Small textile blade doesn’t need made by high degree dry press forming machine and its shape can be complicated with multi-angle form.

16 Patented Ceramic Shafts
Patented hollow bearing structure Patented embossing structure Typical bearing structure

17 Ceramic Screw Insulation’ high temperature & corrosive
Antenna application( No interfere by electric frequency) Especially fit with internal parts of small, high end electronic products Standard screw M1.6、M2、M3 for cell phone has been approved by cell phone manufacturers. Special design for you Metric Screw M1.6 M2 M3 Length mm 4.5 5.0 7.5 Torque Kgf‧ cm 2.2 6.5 22 Tensile Force Kgf 30 44 137

18 Ceramic Clipper Blade Produced by Injection Forming Technology
Lower its temperature and friction while it operates under high speed condition and help user don’t feel comfortable. ZrO2 ceramic material, Lighter, long reliability, easy to use Can be used for the pet and human

19 Customized Products-- Complex Shape parts
Socket Industrial bottom Electronic insulators are able to shied off electromagnetic wave and reduce radiation interference Work under high temperature environment and protect critical electrical components. Clip High tenacity and temperature endurance of ZrO2 Special clip can work under high temperature environment

20 Customized Products— Weave industry Product
Nozzle To procure functions of precision forming and process, ARX has developed inner hole process technology which can tie in with injection forming technology to fit various nozzles’ special requirements such as curvature and diameter. Blade Small textile blade doesn’t need made by high degree dry press forming machine and its shape can be complicated with multi-angle form.

21 New Products Ceramic Ball
Product characteristics: Grinding ball is made through injection method. High degrees of roundness and precision Ceramic grinding ball starts lightly. It has strong resistance against pressure. Ceramic grinding ball is harder and more wear resistant than typical steel ball Ceramic grinding ball does not form mist in humid condition Ceramic grinding ball resists acid and alkali Low coefficient of expansion. It can withstand high temperature.

22 New Products Ceramic LED lamp head
Product characteristics: Ceramics have superior heat dissipating ability Ceramic heat-dissipating lamp receptacle can withstand high temperature Injection molded. Highly precise Rustproof. Excellent insulation Used for high-powered LED. It would not deform under high temperature. Can be made to customers’ specifications Solves heat dissipation problem of high power driver

23 New Product Ceramic Ear Phone
Injection- molded. Its shape can be made according to resonant cavity space Frequency reflection is fast while phase difference is small Frequency reflection is simultaneously noise-filtered to produce clearer sound Abrasion resistant and scratchproof surface Surface does not get soiled easily. It would not form mist after washing Various colors can be made available according to requirements

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