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Using Microsoft Project for Implementation of Six Sigma Projects A Tools and Tips Presentation Nora Gessert, Pcubed
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Six Sigma is Defined as… A problem scheduled for a solution that has a set of metrics that can be used to set project goals and monitor progress.”
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SigmaParts per million 6 sigma3.4 defects per million 5 sigma233 defects per million 4 sigma6,210 defects per million 3 sigma66, 807 defects per million 2 sigma308, 537 defects per million 1 sigma690,000 defects per million
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Six Sigma Project Selection The project is linked to business priorities The problem is of major importance to the organization The project has a reasonable scope (3-6 months) The project defines clear quantitative measures of success The projects ’ importance is clear to the organization The project has the support and approval of management
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A Project is Defined as…. “A temporary endeavor undertaken to create a unique product or service” PMBOK Initiate Plan Execute Control Close Project Management Phases
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Define Work Break down structure Phases (DMAIC) Milestones Durations (variation) UCL/LCL Voice of the customer Project scope Cause and effect prioritization CTQ’s Identify process SIPOC MSP6 Sigma
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Measure Plan for collecting data Validate measures Sample size Preliminary measures to provide direction Baseline measure of current performance Key process input variables Pareto, Histogram, Run charts Baseline Sigma level 6 Sigma
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Measure Timing Resource Time & Material Cost Variation to Plan Earned Value (BCWP/ACWP) Graphical Analysis Baseline(s) Critical Path Items Baseline/Deadlines Spec Limits Cycle time PERT (Performance Evaluation & Review Techniques) MSP
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Analyze Variation Baseline variations Milestone variation Task Errors/Variation Cycle time Hour/Week/Month Number of Defects (tasks) MSP
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Analyze All things statistical Test hypothesis Look at variation and variables 6 Sigma
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DefineAnalyze Measure Improve Control 1 st Round 2 nd Round DMAIC Process
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Improve Brainstorm NGP Cost/Benefit Pilot Implement Plan Changes (revise) “Should Be” Plan 6 Sigma
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Control Views with UCL/LCL by Task Audits Baseline tracking Milestone tracking Control plan as part of the project Mistake proofing Control chart Update SOP Reaction Plan Corrective action Performance measures MSP 6 Sigma
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Features Consolidated master project Resource management (BB allocation) Cost management Reporting Export to Excel, others Imbedded and Hyperlinked Documents
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Sample Plans
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Questions? Nora.Gessert@Pcubed.com 734-741-7770 ext. 259
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