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Delta Confidential VFD-VL. Delta Confidential AC drive for Elevator Safe 、 Smooth 、 Energy saving Safe_Smooth_Energy saving.

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Presentation on theme: "Delta Confidential VFD-VL. Delta Confidential AC drive for Elevator Safe 、 Smooth 、 Energy saving Safe_Smooth_Energy saving."— Presentation transcript:

1 Delta Confidential VFD-VL

2 Delta Confidential AC drive for Elevator Safe 、 Smooth 、 Energy saving Safe_Smooth_Energy saving

3 Delta Confidential 30kW~75kW (VE power stage) 5.5kW~22kW5.5kW~22kW DEC’08 VFD-VL Roadmap July’08AUG’08SEP’08OCT’08NOV’08 EMVL-PGABLEMVL-PGABL EMVL-PGABOEMVL-PGABO EMVL-PGH01EMVL-PGH01 EMVL-PGS01EMVL-PGS01 KPVL-CC01(work with M-D)

4 Delta Confidential Frame C H350*W235*D136 3Ø 230V series : 5.5 ~ 11kW (15HP) 3Ø 460V series : 5.5 ~ 11kW (15HP) Frame D H403.8*W255*D168 3Ø 230V series : 15 ~ 22kW (30HP) 3Ø 460V series : 15 ~ 22kW (30HP) Frame E H589.0*W370.0*D260.0 (Developing) 3Ø 230V series : 30 ~ 37kW 3Ø 460V series : 30 ~ 75kW Best Power range

5 Delta Confidential Gearless IM Gear Elevator Drive System - IM vs. PM

6 Delta Confidential High performance FOC (Field Oriented Control) Applicable for induction motor and permanent magnet synchronous motor With auto-tuning function for motor parameters With auto-tuning function for the angle between magnetic field and PG origin when driving the permanent magnet synchronous Slim-type modular design for easy maintenance, installation and uninstallation Built-in brake unit for models under 22kW Support for emergency power supply (EPS) to operate at low voltage DC48/96V Feature_1

7 Delta Confidential Auto-correct start torque, load compensation and manual adjustment function for smooth ride Built-in output contact of elevator mechanical brake Built-in control procedure of elevator start/stop operation RS-485 communication interface(RJ-11) for MODBUS communication protocol Option KPVL-CC01 Optional PG card Feature_2

8 Delta Confidential Multi control mode : 1.V/F 2.V/F+PG 3.SVC 4.FOC+PG 5.TQR+PG 6.FOC+PG(PM) Starting torque 150% at 0.5Hz and 0Hz with PG Speed control range 1:1000(+PG) Speed Control Resolution ±0.02%(+PG) Over current protection : 300% rated current Analog resolution : 12bits Feature_3

9 Delta Confidential Slim design Flange and Wall mounting Movable installation

10 Delta Confidential WW1HH1H2H3 C235204350337320- D255.0226.0403.8384.0360.021.9 DØØ1Ø2Ø3 C1366.5-3422 D168.08.5443422 Unit : mm Frame C: VFD055VL23A/43A, VFD075VL23A/43A, VFD110VL23A/43A, Frame D: VFD150VL23A/43A, VFD185VL23A/43A, VFD220VL23A/43A, Dimensions

11 Delta Confidential Fast capacitor change

12 Delta Confidential Fast Fan change

13 Delta Confidential Communication RS-485 comm. interface (MODBUS)

14 Delta Confidential Modular design

15 Delta Confidential Support for Emergency power supply (EPS)

16 Delta Confidential Control terminals AI:3 points DI:8 points Relay:2 points DO:2 points

17 Delta Confidential EMVL-PGABL Line Drive ABZ 、 UVW EMVL-PGABO Open collector ABZ EMVL-PGH01 Heidenhain SIN/COS PG cards

18 Delta Confidential EMVL-PGS01 Endat 2.1/ Hiperface EMVL-PGH02 Heidenhain SIN/COS PG cards…developing

19 Delta Confidential PG Output signal setting PIN1: Reserved bit PIN2: The setting for pulse input type PIN3: The pulse output type of frequency divider PIN4: Reset bit for clock PIN5-12: Output setting for frequency divider (1-256) Pin12: High byte ; Pin5: low byte If customer need a value 1/170 output , the setting will be XXXX01010101 Down: ON; Up: OFF

20 Delta Confidential EMVL-SAF01 Safety Relay EMVL-IODA01 I/O card KPVL-CC01 Keypad Optional

21 Delta Confidential Elevator Start-Stop sequence diagram

22 Delta Confidential Competitor YASKAWA : L7A(IM),L7B(PM),L7C FUJI : 5000G11UD, 5000LIFT SIEI : AVY-LIFT EMERSON/CT : ES2400/3400

23 Delta Confidential Delta VL:150% 60s; 200% 3s Yaskawa L7: 150% 30s; Fuji 5000G11UD: 150% 10s; Fuji 5000Lift: 200% 10s; Emerson TD/EV3100: 150% 120s; CT/Emerson ES2400/3400: 175% 20s; OL ability of competitor

24 Delta Confidential DELTA VLYaskawa L7CSIEI AVy-LiftFuji 5000G11UD2 220V5.5kW~22kW 3.7kW~18kW 7.5kW (Type3150) 7.5kW and below 30kW and up 440V5.5kW~22kW3.7kW~18kW15kW (Type3150) 7.5kW and below 30kW and up Brake unit of competitor Power range for brake unit built-in

25 Delta Confidential Yaskawa L7CEmerson EV3100SIEI AVy-LiftFuji-LIFT IPIP00/IP20/NEMA1IP20 Ambient operation temperature -10 ℃ ~ 40 ℃ -10 ℃ ~45 ℃ (OPEN) -10 ℃ ~ 40 ℃ -10 ℃ ~ 50 ℃ (Open) -10 ℃ ~ 40 ℃ -10 ℃ ~50 ℃ (Open) -10 ℃ ~ 40 ℃ -10 ℃ ~ 50 ℃ (22kW 以下須移下通風蓋 ) Storage temperature -20 ℃ ~ 60 ℃ -40 ℃ ~ 70 ℃ -25 ℃ ~ 55 ℃ -20 ℃ ~55 ℃ (WITH KEYPAD) -25 ℃ ~ 65 ℃ Transport temperature N/A -25 ℃ ~ 70 ℃ -20 ℃ ~60 ℃ (WITH KEYPAD) N/A DELTA-LIFT IP20 / -10 ℃ ~ 45 ℃ Environment of competitor

26 Delta Confidential DELTA-VLYaskawa L7CEmerson EV3100SIEI AVy-LiftFuji-LIFT Open collector ABZ Line Drive ABZ 、 UVW Heidenhain sin/cos Build-in 12VDC or 5VDC Differential ABZ, Build in Encoder feedback Build in 5VDC Differential Gain/UVW/SinCos Optional in 12V Open Collector and Incremental Encoder type +5V & +8V AC/AC4 Digital incremental encoder with A+/A-, B+/B-,C+/C- Sinusoidal incremental with A+/A-, B+/B-,C+/C- BC/BC4 Resolver(requires EXP-RES) SEHS SESC SExtern(requires APC100y) DEHS SExtern(requires APC100y) SC Build in +15V(12V)A.B Incremental 100Kp/s PG card of competitor

27 Delta Confidential Yaskawa L7C DELTA VLSIEI AVy-LiftFuji 5000G11UD2 220V48V OR MORE Optional EMS Module(output 260Vdc) N/A 440V96V OR MORE Optional EMS Module (output 260Vdc) Remark EPS of competitor

28 Delta Confidential VFD-VL parameter adjust and explanation

29 Delta Confidential IM_SPM_IPM Synchronous motor is a AC motor , its rotator speed =AC power source frequency 。 The operation of the AC motor is that the interaction of the stator and rotor magnetic fields provides a torque to the rotor causing the rotor to rotate. The rotor which has a electromagnet or a permanent magnet in the synchronous motor is called a Permanent Magnet Synchronous Motor. For the operation of the synchronous motor, the stator magnetic field will cause the rotation of the rotor magnetic field. Thus, the rotation speed of the rotor will be the same as the speed of the stator magnetic field. The synchronous motor features the fixed speed and won’t be affected by the power. The load won’t affect the speed while the load of the motor is less than its max. torque.

30 Delta Confidential SPM (Surface Permanent Magnet)

31 Delta Confidential IPM (Interior Permanent Magnet)

32 Delta Confidential Operating Method - Sinusoidal

33 Delta Confidential NOTE: V1(1, 0, 0), 1 means upper arm: ON; lower arm: OFF; 0 means upper arm OFF; lower arm ON Space Vector

34 Delta Confidential Stator and Rotator

35 Delta Confidential cos 0 o =1 cos 15 0 =0.966 Space Vector

36 Delta Confidential Encoder NOTE: when the transmission interface is communication, differential position =speed

37 Delta Confidential Hall sensor encoder

38 Delta Confidential Hall sensor encoder (2 pole pairs) 60 0

39 Delta Confidential Sinusoidal Encoder

40 Delta Confidential 6000 0 8191 sin cos θ ω Sinusoidal Encoder

41 Delta Confidential Assume that the Z-phase ( mechanical angle 180° ) has overlap the electrical angle 0° , According to motor pole pair number , can transfer the mechanical angle to become electrical angle 。 Example of 20 pole motor : Mechanical to Electrical Theta

42 Delta Confidential Because the real Z-phase ( mechanical angle 180° ) will not overlap electrical angle 0° , Thus, a deflection of encoder Z-phase is need to added 。 Example of “56.2” of deflection : Mechanical to Electrical Theta

43 Delta Confidential NOTE 1: 08-00=1 has best accuracy of Angle between magnetic field and PG origin Tuning; but, must under no-load condition or 100% balance load NOTE 2: 08-00=3 can do the tuning even the motor with load Encoder_PG card_Tuning mothod Encoder signal type setting Encoder typePG card08-00=108-00=3 10-00=1A, B, ZEMVL-PGABO/ABLMotor will rotate 10-00=2A, B, Z+U, V, WEMVL-PGABLMotor will rotateMotor will not rotate 10-00=3Sin/Cos+PositionEMVL-PGH01/02Motor will rotate 10-00=4Comm.(Endat 2.1)EMVL-PGS01Motor will rotateMotor will not rotate 10-00=5Sin/CosEMVL-PGH01/02Motor will rotate

44 Delta Confidential Motor magnetic field orientation method selection This method will have different according to setting value of parameter 10-00 1.10-00=1, drive will send a current command into motor for magnetic field detect (will have rat-tat sound) 2.10-00=2, drive will do via UVW signal of encoder to get magnetic field orientation 3.10-00=3, drive will do via Sin/Cos signal of encoder to get magnetic field orientation Note: if need to re-orientation, please make 08-01 as “1” and press Run.

45 Delta Confidential Keypad

46 Delta Confidential Wiring

47 Delta Confidential C Frame Power Structure

48 Delta Confidential D Frame Power Structure

49 Delta Confidential E Frame Power Structure

50 Delta Confidential Sink/Source mode

51 Delta Confidential EMVL-SAF01 Safety Relay To meet EN854-1 which needs two independent hardware circuits for the safety circuit, the control board of the VFD-VL series is designed with MI8 and Safety Relay. It is used to ensure that no power will be output to the motor when any unsafe event may happen; meanwhile, the other safe circuit can execute the function of stop the power output. Besides, these two circuits should have the functions of feedback monitor. 1. The function of relay monitor offers the users to check if the Relay acts as expected. 2. The moment when the power is on, the MCU will send the test signal to check if the gate driver IC is normal. Safety Relay

52 Delta Confidential MI8 operation Before enabling the MI8 function, it needs to remove JP1. Then it uses the external terminal MI8 to control the output of the gate driver signal. This function is called “ENABLE” in the SIEI AC motor drive. This external input terminal will act by the output electromagnetic valve (UVW). That means that MI8 signal will be OFF at the same time when the electromagnetic valve is OFF (disconnect the AC motor drive and motor). It can prevent from the damage caused by the electric arc due to the power output. It only needs to insert the JP1 when not using this function. The wiring of the safety relay Please input power +24VDC into S1and S2 (S1 is +). The monitor contacts are S3 and S4 to check if the relay is ON. Please notice that it needs to connect J3 on the relay board to JP19 (white) on the control board. At the same time, please remove the JP18 and input the +24VDC to S1 and S2 before powering on the AC motor drive. The operation of the safety relay It uses external 24Vdc to control the relay operation. As I know, it can be applied on the elevator maintenance. When the maintenance man needs to enter the elevator shaft, it can turn off this power to ensure that no power will be output to the motor due to users’ operation. EN-954-1 on VL function explanation

53 Delta Confidential Parameter setting flow chart_1

54 Delta Confidential Parameter setting flow chart_2

55 Delta Confidential Multi-display-Digital input 0 : OFF ; 1 : ON MI1 : 02-01 set ”1” multi-step speed 1 MI8 : 02-08 set ”8” 1st/2nd acc./dec. time switch When REV 、 MI1 、 MI8 are “ON” status  0000 0000 1000 0110 2 。 Hex=0086H 。 When 00-04 set as ”16”or”19” , then, KPVL-CC01 will show ”0086” at u-page 。 ”16”: Digital input ON/OFF status ”19”: Digital input terminal CPU pin ON/OFF status 。

56 Delta Confidential Multi display-Digital output 0 : OFF ; 1 : ON MRA : 02-11 set ”9” Drive ready 。 Active when the drive is power ON and no abnormality detected 。 00-04 set as ”17”or ”20” , KPVL-CC01 will show ”0001”at u-page 。 ”17”: Digital output ON/OFF status ”20”: the corresponding CPU pin status of digital output

57 Delta Confidential VL parameter for Elevator 01-29_30 : S5 enable Freq. & S5 time (Yaskawa) 01-31 : Dec. time of stopping (CT) 02-01~08=40; Drive Enable 02-24 : Serial Start Signal Selection 02-29_30 : Brake Release & Engage Delay Time(02-11_14=12) 02-31_32 : Magnetic Contact Turn On & OFF Delay time (02-11_4=15) 02-33_34 : Output Current Level Setting & Output Boundary for External Terminals 02-35 : Detection Time of Mechanical Brake 07-29 : Output torque Decline time when drive stopping 10-00 : Encoder signal type 1: ABZ; 2:ABZ+UVW; 3:Sin/Cos+Sinusoidal; 4: Sin/Cos+EnDat; 5: Sin/Cos Only 10-10 : Hall Sensor Input Mode 0 : Z track at U falling edges, U>V>W when A>B 1 : Z track at U rising edges, U>V>W when A>B 10-22 : 0_speed position control continue time( PM motor) 10-23 : 0_speed position control filter time(PM motor)

58 Delta Confidential Best elevator parameter – 5 step S-curve and S5 switch freq.

59 Delta Confidential Serial Start Signal Selection

60 Delta Confidential Best elevator parameter- brake control at Start & Stop

61 Delta Confidential Mechanical brake check

62 Delta Confidential 0_Speed position control sequence diagram

63 Delta Confidential Start-up with Preload Sensor To adjust smooth start-up with Preload sensor, setting Method as below: use AUI as sample 1. Set 03-00 = 11”Preload” 2. Set 07-19 = 1,Source of Torque offset from Analog 3. According to Preload signal to set up parameter 03-03 AUI1 Analog Input Bias 03-06 AUI1 Positive/negative Bias Mode 03-09 AUI1 Analog Input Gain 1

64 Delta Confidential Preload diagram

65 Delta Confidential No Preload sensor with Start-UP Smooth Start-up adjust with no Preload sensor: Parameter setting as below: 1.Set 11-00 bit7 as 1 to enable position control 2. According to the load and running need to modify parameter 11-06 0-speed bandwidth 15-98 mechanical brake dead time

66 Delta Confidential Advance parameter 11-00 Bit 0=0 : No function Bit 0=1 : Auto ASR , PDFF enable Bit 7=1 : Position control enable (no need to set up 07-02 DC brake level Bit 15=0 : Execute Re-orientation every time of power ON Bit 15=1 : Record last position of field orientation and to run with this position Bit 15=0 : When power is applied, it will detect the position of magnetic field once again If error happened and without turn off the power, please use 08-10=1 to do Re-orientation or use 08-00=1 or 3 to execute the angle between magnetic field and PG origin tuning Bit 15=1 : when power is applied, it will start from the magnetic field position of previous power failure; When using this method, please make sure motor will no run by even a manual

67 Delta Confidential 11-00 Bit 0=1

68 Delta Confidential 11-00 Bit 0=1

69 Delta Confidential EPS- Single phase UPS/Battery

70 Delta Confidential EPS- Battory+Single AC UPS/Battery

71 Delta Confidential EPS operation sequence

72 Delta Confidential PG card_DIP switch

73 Delta Confidential PG card_DIP bit 2_3 Bit1: Reserved Bit4: 0 = the output signal can’t be changed during power on. 1 = the output signal can be changed during power on.

74 Delta Confidential Bit 2=0; Bit3=0; FWD CH1=ACH2=B

75 Delta Confidential CH1=ACH2=B Bit 2=0; Bit3=0; REV

76 Delta Confidential Bit 2=0; Bit3=1; FWD CH1=ACH2=B CH3=A/OCH4=B/O

77 Delta Confidential Bit 2=0; Bit3=1; REV CH1=ACH2=B CH3=A/OCH4=B/O

78 Delta Confidential Bit 2=1; Bit3=0/1; FWD CH1=ACH2=B CH3=A/OCH4=B/O

79 Delta Confidential Bit 2=1; Bit3=0/1; REV CH1=ACH2=B CH3=A/OCH4=B/O

80 Delta Confidential Thank you


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