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PC_F Physics Line - 1 Personnel et confidentiel Starting with infrared thermography.

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Presentation on theme: "PC_F Physics Line - 1 Personnel et confidentiel Starting with infrared thermography."— Presentation transcript:

1 PC_F Physics Line - 1 Personnel et confidentiel Starting with infrared thermography

2 PC_F Physics Line - 2 Personnel et confidentiel Thermography interests To save on the invoices of electricity by improving the output of the electric installations To locate the energy losses To avoid the stops of production, machine breakings To eliminate the fire hazards To decrease the insurance premium

3 PC_F Physics Line - 3 Personnel et confidentiel Why thermography is it so useful ? 3 essential advantages: Non-contact measurement Method with two dimensions Real time method

4 PC_F Physics Line - 4 Personnel et confidentiel Why use thermography? Better safe than sorry That should be our motto! Infrared thermography: a powerful diagnostic tool for preventive maintenance Enables corrective action to be taken prior to costly breakdowns

5 PC_F Physics Line - 5 Personnel et confidentiel Thermography application Electrical maintenance Mechanical maintenance Building thermics Industrialisation/manufacturing Research and Development

6 PC_F Physics Line - 6 Personnel et confidentiel Electrical maintenance

7 PC_F Physics Line - 7 Personnel et confidentiel Thermography applications Main use: electrical maintenance Objective: Classification of faults in order of seriousness Necessary to assess Recommandations

8 PC_F Physics Line - 8 Personnel et confidentiel Electrical maintenance Aim: highlight, in loaded electrical infrastructures, overheating due to: Poor connections Material deterioration Overloads Production stoppages Phase unbalance Operating losses Faulty contacts Fires …. ….

9 PC_F Physics Line - 9 Personnel et confidentiel Electrical maintenance Role of the camera: Provide decisive elements enabling: Identification of work to be undertaken Facilitate maintenance, save time and increase safety

10 PC_F Physics Line - 10 Personnel et confidentiel Electrical maintenance Methodology Scanning of the entire electrical installation when the elements are in normal load Spatially located anomalies, possible calculation of overheating Definition of extent of emergency and management of anomalies

11 PC_F Physics Line - 11 Personnel et confidentiel Electrical maintenance Faulty fuse contactFaulty connection BT/TBT electricity

12 PC_F Physics Line - 12 Personnel et confidentiel Electrical maintenance BT/TBT electricity Faulty connection Fuse holder connection Cable head

13 PC_F Physics Line - 13 Personnel et confidentiel Electrical maintenance Incorrect connection screwdown BT/TBT electricity

14 PC_F Physics Line - 14 Personnel et confidentiel CA 6250 : Micro-ohmmeter 10A  measure of continuity of the masses  measure of state of surface and plating,  measure of the quality of the contacts (switches, relay),  measure of the resistance and the resistivity of cables,  check of good mechanical connections,  measure of the resistance of the windings and\or the warm-up of motors and transformers, ...everywhere it is necessary to control the quality of the connections, the contacts and the surfaces.

15 PC_F Physics Line - 15 Personnel et confidentiel Electrical maintenance Wrongly calibrated fuse BT/TBT electricity

16 PC_F Physics Line - 16 Personnel et confidentiel CA 6115 : Electrical installations tester

17 PC_F Physics Line - 17 Personnel et confidentiel Electrical maintenance BT/TBT electricity Unbalanced load

18 PC_F Physics Line - 18 Personnel et confidentiel Power & Harmonics measurement Série F0X F09 Clamp Power measurement Active Reactive Apparent TRMS CA 8230 Power & Energy Active Reactive Apparent Harmonics single / Balanced three-phase CA 8334 Power & Energy Harmonics single / three-phase Recordings Transient captures Trigerring on alarms…

19 PC_F Physics Line - 19 Personnel et confidentiel Electrical maintenance HTA/HTB electricity Contact problem with selector Inspection of high voltage lines

20 PC_F Physics Line - 20 Personnel et confidentiel Electrical maintenance HTA/HTB electricity Insulator support to be tested Faulty insulator

21 PC_F Physics Line - 21 Personnel et confidentiel Electrical maintenance HTA/HTB electricity Overheating on insulator connection Faulty connection on high voltage connection

22 PC_F Physics Line - 22 Personnel et confidentiel Mechanical maintenance

23 PC_F Physics Line - 23 Personnel et confidentiel Mechanical maintenance Because of friction, mechanical parts heat normally Aim of thermography: highlight abnormal heating Replace parts in time

24 PC_F Physics Line - 24 Personnel et confidentiel Mechanical maintenance Testing of mechanical heating Faulty rotation

25 PC_F Physics Line - 25 Personnel et confidentiel Mechanical maintenance Engine heating

26 PC_F Physics Line - 26 Personnel et confidentiel Mechanical maintenance Unbalanced thresholds Ventilator

27 PC_F Physics Line - 27 Personnel et confidentiel Canalisation and insulation Blockage in a canalisation Leaking valve

28 PC_F Physics Line - 28 Personnel et confidentiel Canalisation and insulation Condition of thermal insulation to be inspected Deterioration of thermal insulation

29 PC_F Physics Line - 29 Personnel et confidentiel INDUSTRIALISATION / MANUFACTURING: Testing of instruments at end of chain, fast general checking, rejection of non-compliant assembly Endurance tests on « heating table », detection on-the-spot and over time of proper functioning of parts Endurance tests on « vibrating table », detection of faulty contacts, faulty joints, etc. Testing of industrial processes Paper industry Industry: +120 °C to +900 °C With high temperature filters (optional)

30 PC_F Physics Line - 30 Personnel et confidentiel Research/development Scientists researching new methods for solving problems Thermocouples: - Have to be in contact with the component measured - Effect on the results Thermography: Non-destructive analysis capacity Detects very low differences in temperature, highlights thermal exchange phenomena No contact method, highlights the problem

31 PC_F Physics Line - 31 Personnel et confidentiel Research/development Heating of complex processors on printed circuits Heating at the base of a component Quality control during final phase of development Protection against short-circuits

32 PC_F Physics Line - 32 Personnel et confidentiel MTX 3283 Multimeter Large display with up to 4x 100,000 counts V/A automatic selection via leads connection Recording and graphic processing up to 6,500 measurements Communication : Bluetooth or RS232 or USB OX7104 Portable oscilloscope 4 isolated channels Voltage, current, temperature measurement Recordings, Harmonics 12-bit converter Colour touch screen with graphic commands Ethernet communication

33 PC_F Physics Line - 33 Personnel et confidentiel Research/Development Instruments for the general public Accelerate market launch Prior to production, comprehensive tests Ascertain usable power and the manner in which it is dissipated

34 PC_F Physics Line - 34 Personnel et confidentiel Research/Development Automotive sector Solutions for thermal protection of engines Products for monitoring temperature beneath the chassis Instantly observe critical zones

35 PC_F Physics Line - 35 Personnel et confidentiel ResearchDevelopment Pharmaceutical industry Observation of variations in temperature during chemical reaction, study on micro- plates

36 PC_F Physics Line - 36 Personnel et confidentiel Research/development Food industry Development of new cooking/freezing techniques (techniques can be dangerous for public health)

37 PC_F Physics Line - 37 Personnel et confidentiel Infrared Thermographic Camera Marie COURRIERE Marketing / Product Manager

38 PC_F Physics Line - 38 Personnel et confidentiel Optimal ergonomy for simplified use Optimal ergonomy for simplified use Easy to handle : Reach all the functions with only one hand thanks to its form like a gun Access to the drop- down menu Access to the laser aiming

39 PC_F Physics Line - 39 Personnel et confidentiel Optimal ergonomy for simplified use Optimal ergonomy for simplified use Moveable screen: Direct the screen according to your positioning with respect to the target Closed, the LCD screen is protected

40 PC_F Physics Line - 40 Personnel et confidentiel Keyboard presentation Keyboard presentation

41 PC_F Physics Line - 41 Personnel et confidentiel RayCAm: the solution in all your measurement conditions RayCAm: the solution in all your measurement conditions Uninterrupted measurements Use of the tripod Too strong luminosity Use of the sun-shield More than 4 hours of uninterrupted inspection 2 batteries delivered Adapted to many industrial conditions Protection IP 54 RayCAm is delivered with all its accessories in a bag

42 PC_F Physics Line - 42 Personnel et confidentiel RayCAm: the solution at your sight RayCAm: the solution at your sight Many pallets available

43 PC_F Physics Line - 43 Personnel et confidentiel RayCAm, save time RayCAm, save time Inspect in a few seconds… Automatic recognition of the hottest point…

44 PC_F Physics Line - 44 Personnel et confidentiel RayCAm, save time RayCAm, save time … and isolate the significant zones: function alarms/isothermal

45 PC_F Physics Line - 45 Personnel et confidentiel RayCAm, the + RayCAm, the + A wonderfull memory 1000 radiometric picture recordable Near to the target Measurements from 10 cm Precision and simplicity Target, point and measure with the laser aiming

46 PC_F Physics Line - 46 Personnel et confidentiel RayCAm, righter measurements RayCAm, righter measurements Possibility of parameterizing directly in RayCAm all the characteristics influencing measurement 25.2 °C Emiss: Distance: Temp Amb: Humidité: 0.95 5 m 50 % 25.5°C

47 PC_F Physics Line - 47 Personnel et confidentiel RayCAm, measurements are posted in real time RayCAm, measurements are posted in real time Spot temperature Operational condition EmissivityLoad state Time All information necessary to your analysis present on your screen Scale of the thermogram: a temperature associated with a color

48 PC_F Physics Line - 48 Personnel et confidentiel Electric cable USB cable Video cable Communication, power supply Communication, power supply

49 PC_F Physics Line - 49 Personnel et confidentiel RayCAm range RayCAm range UFPA microbolometer / Matrix 160 x 120Detector 0,12 °C0,1 °CNETD 38° x 28° 1 cm 20° x 15° 10 cm Field of sight Dist. Min. Foc. 8 to 14 μmSpectral band RayCAm C.A 1881 RayCAm C.A 1883 RayCAm C.A 1885 Performances of the picture TFT 2,5’’ color, multi-paletteScreen Live, hold, opening, erasure, 1000 pictures recordablePicture RayCAm C.A 1880 Detection à 50 HzDtection 9Hz Detection frequency 20° x 15° 10 cm

50 PC_F Physics Line - 50 Personnel et confidentiel RayCAm offer RayCAm offer -20 °C to 250 °CTemperature range Emissivity, environment temperature, target distance, relative humidity Measurements correction +/- 2°C or +/- 2%Precision RayCAm C.A 1881 RayCAm C.A 1883 RayCAm C.A 1885 Measurements Time, unity, languageConfiguration 20 %HR to 90 %HR – IP 54Relative Humidity -20 °C to 50 °C - 40 °C to 70 °C Use temperature Storage RayCAm C.A 1880 250 °C to 1000 °C Optional range

51 PC_F Physics Line - 51 Personnel et confidentiel RayCAm offer RayCAm offer 1 moveable4 moveableMeas. spot RayCAm C.A 1881 RayCAm C.A 1883 RayCAm C.A 1885 Sound / VisualAlert Emissivity, environment temperature, distance to the target, relative humidity Measurements correction +/- 2°C or +/- 2%Precision Auto detection of the Max / Min temperatureDetection temp. Measurements tools: thermogram analysis Realization of surveysRayCAm report Obtaining.jpeg pictureRayCAm preview RayCAm C.A 1880 Analisis areaAjustable areaOmplete thermogram Isotherm Posting mono color of a temperature range None

52 PC_F Physics Line - 52 Personnel et confidentiel RayCAm offer RayCAm offer 635 nm (red) class II, 1 mWLaser RayCAm C.A 1881 RayCAm C.A 1883 RayCAm C.A 1885 < 700 gWeight Electrical: USB, Video (PAL / NTSC) Mecanical: tripod Interfaces SONY battery 7,2V Autonomy: 2heures Programmable deactivation Alimentation Caractéristiques générales 1 camera + lens, Software USB, video connexion 2 batteries + 1 loader Tripod adaptator, Sun-shield User’s manual, test report Delivered state RayCAm C.A 1880 1 camera + lens, Software USB, video connexion 1 batterie + 1 loader User’s manual, test report

53 PC_F Physics Line - 53 Personnel et confidentiel RayCAm, inspection report RayCAm, inspection report The report is an integral part of a maintenance programme and Vital complement to taking thermograms Aim: - Reference database - Planning of work - Complementary inspection after repair => Requires on-site parameter reading

54 PC_F Physics Line - 54 Personnel et confidentiel analysis software analysis software RayCAm report Easy to use

55 PC_F Physics Line - 55 Personnel et confidentiel Personalized reports in all simplicity Personalized reports in all simplicity Many tools present helping at the creation of your report Cursor Thermogram insertion Picture, logo insertion Text area insertion Insertion of a temperature profile With its table Result table insertion Link between a tool and a thermogram

56 PC_F Physics Line - 56 Personnel et confidentiel Personalized reports in all simplicity Personalized reports in all simplicity Multitude of tools for a complete thermogramanalysis To delete an analysis tool

57 PC_F Physics Line - 57 Personnel et confidentiel Personalized reports in all simplicity Personalized reports in all simplicity Modify the parameters of the thermogram at will! With each analysis tool, its parameters: associate different emissivities to each point added on your thermogram Your analysis becomes relevant and in conformity with reality

58 PC_F Physics Line - 58 Personnel et confidentiel Reports Reports Highlights all the elements necessary for the correct interpretation of the phenomenon Distribution to department(s) concerned Handling of problem analysed Implementation of corrective actions Diffusion within the company Diffusion within the company For a better communicatio n within your company, record it under Word

59 PC_F Physics Line - 59 Personnel et confidentiel Conclusion… Conclusion… RayCAm forms integral part of a complete inspection program Properly implemented and maintained, it has a direct impact on the quality of the products and the production RayCAm “envisages” the breakdowns… … CHAUVIN ARNOUX answers to all your requirements with the whole of its range


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