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SPCC Regulations: Applicability and Requirements

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Presentation on theme: "SPCC Regulations: Applicability and Requirements"— Presentation transcript:

1 SPCC Regulations: Applicability and Requirements
Timothy W. Kipp, CHMM Senior Consultant GZA GeoEnvironmental, Inc. 4 Free St Portland, ME (207)

2 Spill Prevention, Control, and Countermeasures (SPCC) Rule
Federal Rule Clean Water Act (40 CFR Part 112) US Environmental Protection Agency Enforced by EPA Regional Offices Initial SPCC Rule Revisions issued Compliance deadline for revised rule – November 10, 2011!

3 Applicability SPCC Plan required if you have:
Aboveground oil storage capacity greater than 1,320 gallons; or Underground oil storage capacity greater than 42,000 gallons (not subject to 280/281 regulations); and Potential to release oil to navigable waters of the US Only count containers 55-gallons or greater Includes oil-filled operational equipment

4 What Oils are Covered under the SPCC regulation?
Oils and greases Petroleum Fuel oil Mineral oils Synthetic oils Heat transfer fluids, engine fluids, hydraulic and transmission fluids, metalworking fluids, dielectric fluids, compressor lubricants, and turbine lubricants Animal fats and vegetable oils Sludge Oil refuse Oil mixed with wastes other than dredge spoils

5 Oil-Filled Equipment – what is it?
Oil-filled operational equipment includes an oil storage container in which the oil is present to support the function of the apparatus or device. Examples of Oil-Filled Operational Equipment Hydraulic Systems Gear Boxes Machining Coolant Systems Heat Transfer Systems Transformers Circuit Breakers Electrical Switches

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8 State Regulations May have similar or overlapping regulations
AST regulations Petroleum bulk storage facilities licensing State “SPCC” programs However, no there are no “authorized” or equivalent state programs – you must comply with the federal requirements irrespective of any state program!

9 Navigable waters of the US - do I have the potential to discharge?
YES!

10 The SPCC Plan Format and Content PE Certification/Management Approval
Updates and Re-Certification

11 SPCC Plan Format Emergency Action Plan SPCC Plan Text Tables and Figures Appendices

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13 SPCC Plan Content Facility Information Oil Spill Contingency Plan Preventive Measures

14 SPCC Plan Tables and Figures
oil storage devices and oil-filled equipment secondary containment spill pathways Site Locus Plan Site Diagram drainage/spill pathways piping emergency/communications equipment

15 SPCC Plan Appendices Inspection forms Secondary containment calculations Tank integrity testing schedule

16 SPCC Plan Certification
Your SPCC Plan must be: Approved by company management (corporate officer or designated representative such as EHS manager) Certified by a licensed Professional Engineer (PE)* Some states require that the PE be licensed in the state where the facility is located (NOT a federal requirement) Must identify an Emergency Coordinator (EC) Grant authority for the EC to commit company resources for spill response *Unless your facility is a Tier I or II “Qualified Facility”

17 SPCC Plan Annual review recommended
Five-year comprehensive review and recertification required Administrative updates (e.g., new phone numbers) do not require recertification Plan review and recertification for technical amendments New tanks or storage systems New/different product storage Changes in facility design/operation

18 SPCC Plan Implementation
Inspections Secondary Containment Stormwater Management Oil Transfers and Active Measures Tank Integrity Testing

19 INSPECTIONS Inspections are conducted to identify malfunctions, deterioration, operator error, and deficiencies which may cause or lead to spills/releases of oil SPCC requires periodic inspections

20 INSPECTIONS (Continued)
Oil-filled equipment, containers, and storage area are visually inspected on a weekly basis for the following: All equipment will be examined (where applicable) for leaks from seams, rivets and bolts and gaskets and for signs of deterioration (e.g., discoloration, corrosion, cracks) of the vessel, aboveground foundation and structure supports; All associated piping will be checked for dripping, loose joints, damage to supports, and pipe deflection; All connections will be checked for leakage, drainage, tightness, and appropriate capping; All pumps will be checked for evidence of leakage, proper operation, and damage; All storage areas and containment systems will be inspected for integrity and the accumulation of stored product. If oil is observed in the containment system, the source of the oil will be determined; and The security of the containers/areas/equipment will be checked (i.e., valves and equipment locked and secured).

21 INSPECTIONS Three potential outcomes: All OK
Non-emergency problem detected – corrective action/maintenance required Actual spill or leak identified

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23 CONTAINMENT SYSTEMS Prevent migration of spill/release from immediate area SPCC containment requirements Oil storage tanks have 100 percent containment (plus adequate freeboard for precipitation for outdoor tanks) Drum/container storage areas have containment for 10 percent of total storage capacity Oil-filled equipment – secondary containment where practicable For oil-filled equipment without containment, alternative measures in place including training, spill response equipment, inspections

24 Stormwater Stormwater Drainage Procedure
Dike drains must be closed and locked! Visually inspect for oil sheen/evidence of contamination Open valves and allow stormwater to drain Log each stormwater drainage event

25 Oil Transfers Spills happen when/how? DURING TRANSFER OPERATIONS!
Deliveries, re-fueling, equipment maintenance etc

26 Secondary Containment for Transfer Areas
SPCC requirements Secondary containment needs to be sized only to address the typical failure mode and quantity for the item Passive or active measures can be utilized Specific provisions such as drip pans, sumps, and collection systems are recommended Overall result: Facilities will have discretion in meeting general secondary containment requirements, consistent with good engineering practices

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28 Secondary Containment – Example – Active (Temporary) Measure
Storm drain liner and dam

29 Transfer Location Checklist
Identify all transfer points? HIGH-RISK LOCATIONS? Included in SPCC plan? Table and site diagram if fixed location Most probable spill? Spill pathways? Containment? Active measures?

30 Integrity Inspections for Aboveground Storage Tanks

31 Category 1 Tanks Category 1 tanks as defined by Steel Tank Institute (STI) are: Aboveground tanks < 5,000-gallon capacity Steel construction Not in direct contact with the ground surface On legs or cradles Tank bottom not in contact with soil or concrete/asphalt base Has a continuous release detection method (CRDM) What does this mean? Passive system, not requiring sensors or power to operate, that allows inspector to visually detect a release. Examples include secondary containment including vaults, dikes and double-walled tanks.

32 Steel Tank Institute (STI) SP001 Inspection Standard
Category 1 tanks < 5,000-gallon capacity are recommended only for periodic visual inspection Inspections are to be performed in accordance with STI SP001 standard: Monthly inspections Annual inspections (more detailed) Owner’s inspector must meet the requirements of the standard STI SP001 provides detailed program including: Inspector qualifications (paragraph 4.1) Inspection instructions (Section 6) Monthly and annual inspection checklists (Appendix C) Recordkeeping Immediate action items and corrective action recommendations

33 12 Steps to Compliance – SPCC Facility Inspection and AST Integrity Inspection/Testing Program
STEP 1: Establish routine periodic (weekly or monthly) visual inspection program STEP 2: Get a copy of STI SP001 standard for your facility STEP 3: Ensure that your SPCC monthly checklist includes all required items STEP 4: Provide hands-on training to facility personnel involved in inspections STEP 5: Do your monthly inspections! STEP 6: Maintain signed inspection records on file for at least three years STEP 7: Perform annual comprehensive tank condition inspection using STI checklist and protocol STEP 8: Utilize facility manager/engineer or someone with technical training to perform the annual inspection if available STEP 9: Maintain signed annual inspection forms on file for at least three years STEP 10: Be proactive about tank housekeeping and preventive maintenance STEP 11: Keep good records of repairs and preventive maintenance STEP 12: Relax and feel good that you are in compliance!!!

34 Inspections and Testing/ SPCC Recordkeeping
Keep written procedures and records of the inspections and tests for at least 3 years. Inspection forms and training records must be signed by the inspector or supervisor. Records and forms include: Daily/weekly/monthly visual inspections Containment area drainage logs/stormwater discharge forms Tank construction records Tank testing records Tank repair/alteration history Training records

35 Personnel Training Oil-handling personnel must be adequately trained in: The operation and maintenance of equipment to prevent discharges; Discharge procedure protocols; Applicable pollution control laws, rules, and regulations; General facility operations; Contents of the facility SPCC Plan; and Spill briefings (lessons learned, malfunctions at your and other facilities, and precautionary measures). Initial and annual refresher training for all personnel involved in oil-handling Discharge prevention meetings held at least once per year

36 Personnel Training – Practical Considerations
Training should include practical, facility-specific information on what do in case of a spill: Who is the EC and who are the alternates Where is the spill response equipment located Who is your spill response contractor Who needs to be notified, and who makes the notifications AND MOST IMPORTANTLY, SAFETY CONSIDERATIONS: what size spill is too big to address with training levels of personnel and available materials/equipment evacuation – how to decide, how to evacuate, where to muster when to call 911 and get out! If you have not established procedures and provided training for facility personnel, the odds of a successful spill response are very poor!

37 Personnel Training – Practical Considerations
If facility personnel are expected to provide anything beyond initial response (identification, closing valves/shutting off controls, and evacuating the area), they need additional spill response training: Industry standard is OSHA 24-hour emergency response training Personnel expected to operate in protective clothing such as SCBAs may need additional training (e.g., OSHA 40-hour HAZWOPER) 8-hour annual refresher required for these qualifications Facilities subject to FRP requirements have additional requirements for annual spill response drills and exercises Personnel expected to be involved in longer-term responses should have Incident Command System (ICS) training

38 SPCC Resources EPA SPCC Website
EPA Guidance for Regional Inspectors This has not been updated to reflect the latest amendments but is still a great resource OR Tim Kipp, CHMM GZA GeoEnvironmental, Inc. 4 Free St Portland, ME (207)

39 SPCC Resources EPA SPCC Website
EPA Guidance for Regional Inspectors This has not been updated to reflect the latest amendments but is still a great resource Steel Tank Institute STI Standard SP001 for inspection of shop-fabricated tanks Includes inspection requirements/forms for periodic visual inspection of Category 1 tanks by owner’s representative


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