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Implementing a Calibration Management System Cory Otto Principal Metrology Engineer, Boston Scientific 10 October 2012
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Boston Scientific Confidential -- For Internal Use Only. Do Not Copy, Display or Distribute Externally Agenda Discuss establishing the need for a new calibration management system Review selection process Provide high level overview of implementation activities Discuss lessons learned Answer questions 2
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Boston Scientific Confidential -- For Internal Use Only. Do Not Copy, Display or Distribute Externally Establishing Need 3
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Boston Scientific Confidential -- For Internal Use Only. Do Not Copy, Display or Distribute Externally Establishing Need FDA Corporate Warning Letter Legacy Software Remediation (LSR) efforts Calibration management system (CMS) determined to be in scope Had not been previously validated CMS was assessed Issues noted -Security -Operations and maintenance -Producibility -Audit trails -Electronic records/electronic signatures 4 In the end, it was determined that it would be non-value added to bring CMS to a substantially validated state
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Boston Scientific Confidential -- For Internal Use Only. Do Not Copy, Display or Distribute Externally Selection Process 5
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Boston Scientific Confidential -- For Internal Use Only. Do Not Copy, Display or Distribute Externally Selection Process Reviewed CMS options Established initial requirements Weighted options vs. initial requirements 6 Option 1 Option 2 Option 3 Old CMS
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Boston Scientific Confidential -- For Internal Use Only. Do Not Copy, Display or Distribute Externally Selection Process Meeting #1 with senior management (January 2009) –Explained need –Reviewed alternatives –Proposed Option 1 –Response: Investigate feasibility of Option 3 7 Option 1 Option 2 Option 3 Old CMS
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Boston Scientific Confidential -- For Internal Use Only. Do Not Copy, Display or Distribute Externally Lessons Learned Beware the 8
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Boston Scientific Confidential -- For Internal Use Only. Do Not Copy, Display or Distribute Externally Selection Process Meeting #2 with senior management (April 2009) –Explained why Option 3 would not meet requirements –Proposed Option 1 Explained how it meets requirements and has exciting Metrology bells and whistles –Senior management response: What are the other sites using? 9
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Boston Scientific Confidential -- For Internal Use Only. Do Not Copy, Display or Distribute Externally Lessons Learned Be prepared! Know what is important to your audience 10
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Boston Scientific Confidential -- For Internal Use Only. Do Not Copy, Display or Distribute Externally Selection Process Meeting #3 with senior management (June 2009) –Explained what each site was using as a CMS Many sites were using CalMan v4.x (the predecessor to BMRAM) –Proposed Option 2 (BMRAM) Explained how it meets requirements –Senior management response: Nothing! 11
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Boston Scientific Confidential -- For Internal Use Only. Do Not Copy, Display or Distribute Externally Lessons Learned You need an advocate 12
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Boston Scientific Confidential -- For Internal Use Only. Do Not Copy, Display or Distribute Externally Selection Process Meeting #4 with senior management (August 2009) –Explained need –Reviewed site CMS usage –Discussed financial information –Proposed BMRAM Explained how it meets requirements –Requested approval –Senior management response: Nothing! 13
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Boston Scientific Confidential -- For Internal Use Only. Do Not Copy, Display or Distribute Externally Lessons Learned Have patience 14
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Boston Scientific Confidential -- For Internal Use Only. Do Not Copy, Display or Distribute Externally Selection Process November 2009 –Received senior management permission to move forward with the purchase and implementation of BMRAM –Added to Corporate Information Systems meeting agenda to request IS Project Manager December 2009 –Corporate Information Systems meeting delayed multiple times –Maple Grove Metrology management decision made to move forward without IS Project Manager 15
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Boston Scientific Confidential -- For Internal Use Only. Do Not Copy, Display or Distribute Externally Implementation 16
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Boston Scientific Confidential -- For Internal Use Only. Do Not Copy, Display or Distribute Externally 17 Establish a Team Core team Project lead Metrology management Metrology Engineer Technical Writer Software Quality Engineer Blue Mountain Project Manager Extended team members Previous CMS Administrators Customers Focus panel from other BSC sites
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Boston Scientific Confidential -- For Internal Use Only. Do Not Copy, Display or Distribute Externally Lessons Learned If time allows, have a representative from each role on your core team 18
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Boston Scientific Confidential -- For Internal Use Only. Do Not Copy, Display or Distribute Externally 19 Develop a Plan Developed Microsoft Project plan Feeders Blue Mountain’s input/internal project management process Boston Scientific’s validation requirements Personnel schedules Deliverables LSR timeline Vetting process Reviewed by Metrology management Software Quality management Senior management Corporate IS management
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Boston Scientific Confidential -- For Internal Use Only. Do Not Copy, Display or Distribute Externally Lessons Learned Plan the work and work the plan 20
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Boston Scientific Confidential -- For Internal Use Only. Do Not Copy, Display or Distribute Externally 21 Learn the Language Underwent validation training Majority of core team had never validated software before Wanted to select a validation method that would allow other Boston Scientific sites the opportunity to leverage validation in the future Needed to understand deliverables
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Boston Scientific Confidential -- For Internal Use Only. Do Not Copy, Display or Distribute Externally 22 Validation Deliverables Concept document –Why are you validating this software? Project assessment –Series of generic questions –Intended use based rating system to determine the level of validation required Hazards and risk analysis –Early understanding of potential hurdles on the horizon
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Boston Scientific Confidential -- For Internal Use Only. Do Not Copy, Display or Distribute Externally 23 Validation Deliverables Requirements –What do you require of the software? –Feeders End users Department workflows Software Quality requirements FDA/CFR requirements Testing scripts –Plans –Scripts Installation qualifications (hardware and software) Operational qualifications Performance qualifications –Reports Design –Hardware and software
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Boston Scientific Confidential -- For Internal Use Only. Do Not Copy, Display or Distribute Externally 24 Validation Deliverables Implementation plan Business continuity plan Production support plan In total, there were 50 documents created or updated as part of this project (totaling 79 revisions)
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Boston Scientific Confidential -- For Internal Use Only. Do Not Copy, Display or Distribute Externally Jan -Identified project team (Team Pinnacle) -Developed Project Plan May -Developed Test Plan -Migrated Data (1 of 3) June -Conducted IOQ testing July -Documented testing -Developed validation documents Dec -Go live! Feb -Developed BPR -Developed and purchased hardware architecture Mar -Documented requirements specification -Qualified hardware Apr -Completed GSM Planning phase -Conducted site assessment -Configured software Aug -Conducted PQ testing -Migrated data (2 of 3) Sep -Create WIs Oct -Train end users -Migrate data (3 of 3) Nov -Align system data -Complete validation docs Validation Deliverables
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Boston Scientific Confidential -- For Internal Use Only. Do Not Copy, Display or Distribute Externally 26 Lessons Learned Keep everyone up to date and hold everyone accountable Core team met weekly Reviewed Closed action items Open action items Current status Path forward plan Corporate IS meetings were monthly to quarterly Senior management meetings were quarterly
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Boston Scientific Confidential -- For Internal Use Only. Do Not Copy, Display or Distribute Externally 27 Lessons Learned Err on the side of over communication with your end users Announcements Seeking input Training Refresher training
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Boston Scientific Confidential -- For Internal Use Only. Do Not Copy, Display or Distribute Externally 28 Lessons Learned Use as much time as possible to scrub your data What good is a shiny new toy with garbage in it?
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Boston Scientific Confidential -- For Internal Use Only. Do Not Copy, Display or Distribute Externally 29 Lessons Learned You need a strong partner
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Boston Scientific Confidential -- For Internal Use Only. Do Not Copy, Display or Distribute Externally Questions? Cory Otto cory.otto@Bsci.com 30
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