1. A TRAINING FOR THE METALWORKING INDUSTRIES MANUAL HANDLING OF MATERIALS  Updated on June 2015

2.  Introduction  Risk management on manual handling  Hazards associated with manual handling  Common injuries & occupational diseases  Proper manual handling methodology  Use of personal protective equipment (PPE)  Job design to prevent injuries  Case study Table of Contents

3.  Manual handling is a common activity in most workplaces  It includes lifting, lowering, pulling, pushing, carrying, moving, holding or restraining an object  Injuries and musculoskeletal disorders affect the back, neck, shoulder, arms & hands  It can be prevented through a systemic approach of identification, assessment and control of risks associated with manual handling. Introduction

4. Occupational Diseases in Singapore Source: Ministry of Manpower

5.  Required to manage risks under WSH (Risk Management) regulations  Assess the risk  Take all reasonably practical steps  Eliminate any risks Risk Management on Manual Handling

6.  Step 1: Identification of hazard Risk Management on Manual Handling Picture source: http://www.safetyworld.com/images/101.gif

7.  Step 2: Assess the risk  Dependent on severity of risk and likelihood of hazards occurring  severity X likelihood = risk level  Risk Level = Low, Moderate or High Risk Management on Manual Handling

8. Rare (1) Remote (2) Occasional (3) Frequent (4) Almost Certain (5) Catastrophic (A)Medium High Major (B)Medium High Moderate (C)LowMedium High Minor (D)LowMedium Negligible (E)Low Medium

9.  Step 3: Select Measures to Control and Reduce Risk  Based on hierarchy of hazards control  1 st – Remove the hazard  2 nd – Guard the remaining hazards  3 rd – Mitigate impact of hazard Risk Management on Manual Handling

11. Hazards Associated with Manual Handling - Heavy  Lifting over 25kg load can result in back injury Picture source: http://www.masterlift.ie/images/HealthAndSaftey/HandS.jpg

12. Hazards Associated with Manual Handling - Heavy

13. Hazards Associated with Manual Handling - Sharp  Potential Cuts on the fingers

14. Hazards Associated with Manual Handling – Odd shapes  Absence of grip to hold the load  Obstruction of walking view Picture source: http://make-a-box.com Picture source: http://www.fork-lift-trucks.info

15. Hazards Associated with Manual Handling – Toxic substances  Skin exposure to chemicals Coolant Lubricants Picture source: http://discountpowerparts.com Picture source: http://www.vacmagic.com/images/fixture%20macchining%20scene.jpg

16. Hazards Associated with Manual Handling – Toxic substances  Exposure to chemical dust, fumes & vapours Picture source: http://www.railcamp.com Picture source: http://www.airborncoatings.com/images/air3.gif

17. Common Injuries From Manual Handling  Neck Strain Picture source: http://www.abcbodybuilding.com/exercise2/neckspra.jpg

18. Common Injuries From Manual Handling Picture source: http://athleticscholarships.net/back%20pain.jpg Picture source: http://www.drfoot.co.uk/pictures/wrist.jpg  Wrist Sprains  Back Sprains

19.  Shoulder pain  Upper back pain Picture source: http://www.gotosee.co.uk Picture source: http://medicineworld.org Common Injuries From Manual Handling

20.  Slips, trips and fall Picture source: http://www.istockphoto.com Picture source: http://www.greenbergmassarelli.com/Images/slip_fall.jpg Common Injuries From Manual Handling

21. Picture source : http://krismarkel.com/eclaircie/photos/uncategorized/ouch.JPG Picture source: http://www.thealmightyguru.com/Boffer/Images/FA-MinorCut.jpg  Cuts Common Injuries From Manual Handling

22. Health Hazards Resulting From Chemical Handling  Skin dermatitis Picture source: http://www.osh.govt.nz

23. Health Hazards Resulting From Chemical Handling  Skin dermatitis Picture source: http://www.ascc.gov.au

24. Health Hazards Resulting From Chemical Handling  Occupational respiratory & lung diseases Picture source: http://content.revolutionhealth.com/contentimages/images-image_popup-ww5r370.jpg Picture source: http://myweb.lsbu.ac.uk/dirt/museum/simon/68-776-gse15.jpg

25.  Occupational eye diseases Health Hazards Resulting From Chemical Handling Picture source: http://content.revolutionhealth.com/contentimages/images-image_popup-r7_conjunctivitis.jpg

26. Proper Manual Handling - Individual ALWAYS KEEP YOUR BACK STRAIGHT WHILE LIFTING Step 1: Hold the load firmly Step 2: Keep the load close to you Step 3: Lift the load by pushing up your leg Step 4: Ensure your legs are stable before moving off

27. Proper Manual Handling - Individual  Lifting aids

28. Proper Manual Handling - Individual  Lifting aids

29. Proper Manual Handling - Individual  Lifting aids

30.  Team/buddy lifting Proper Manual Handling – Team Picture source: www.fork-lift-trucks.info

31.  Team/buddy lifting Proper Manual Handling – Team Picture source: http://www.atlasstraps.com/example2.gif

32. Selection of PPE for Manual Handling  Are there any sharp or point edges?  Is it enough to prevent injuries or occupational diseases?  Does the PPE fit you correctly?  Does the PPE wear out easily?  Is it based on chemical properties of the substance?  Does it minimize contact with chemicals?  Is it easy to clean and maintain?

33. Selection of PPE for Manual Handling  Safety boots  Protective gloves  Helmets  Working apron or overalls  Goggles or safety glasses  Face mask or respirators Picture source: http://www.osha.gov

34. Selection of PPE for Manual Handling  Safety boots Picture source: http://www.hse.gov.uk Picture source: http://www.veganline.com/safety-boot-big.jpg

35. Selection of PPE for Manual Handling  Protective gloves Picture source: http://www.hse.gov.uk Picture source: http://www.dkimages.com

36. Selection of PPE for Manual Handling  Helmets Picture source: http://www.hse.gov.uk Picture source: http://myweb.datahalland.se/w-15080/admin/picture/20050919154156.jpg

37. Selection of PPE for Manual Handling  Working apron or safety overalls Picture source: http://www.hse.gov.uk Picture source: http://www.anzic-int.com Picture source: http://www.dashackoutdoors.com

38. Selection of PPE for Manual Handling  Goggles or safety glasses Picture source: http://www.hse.gov.uk Picture source: http://teachertech.rice.edu Picture source: http://www.wintex.ca/english/Images/PPE026b.gif

39. Selection of PPE for Manual Handling  Face mask or respirator Picture source: http://www.ammex.com Picture source: http://www.shingleberrysigns.com Picture source: http://www.toolrage.com

40. Job Designs to Prevent Manual Handling Injuries  Team handling for heavy or odd shape loads  Breaks to reduce muscular fatigue  Handlers job rotation between heavy and light activities  Rearrange workplace to reduce twisting, stretching & stooping

41. Job Designs to Prevent Manual Handling Injuries  Keep heavy loads around waist level  Use of mechanical handling aid  Package heavy materials into smaller container Picture source: http://www.osha.gov Picture source: CP 92 : 2002

42. Job Designs to Prevent Manual Handling Injuries  Provide handles, hand grips or indents for loads  Loads to be free from dust, oil, corrosive deposits, sharp corners, jagged edges or rough surfaces Indents & Handles Picture source : http://www.saylorsfarm.com Picture source : http://www.powerwheel-usa.com

43. Job Designs to Prevent Manual Handling Injuries  Provide secondary containment for chemicals Picture source : http://www.smithsofthedean.co.uk Picture source : http://www.fuelproof.co.uk

44. Case Study The Case of Peter Peter injured his back while moving some large drums. He has previously suffered from back problems but felt that it was under control. His doctor had advised him not to lift anything above 20 kg but he had not passed this information to his boss. The injury was serious enough to land Peter in the hospital. Subsequently Peter was diagnosed with a torn disk. Peter admitted the drums were heavy, but wanted to have the job done. What should Peter have done? Picture source : http://education.qld.gov.au/health/injury/casestudy.html

45. Summary of Key Points Hazards from manual handling Common injuries and occupational diseases Proper manual handling methods Use of PPE Job designs to prevent manual handling injuries

46. Musculoskeletal injuries and Occupational diseases is preventable Be proactive: it is up to US to prevent it

47. Thank You

48. References: 1.CP 92: 2002 Code of Practice for Manual Handling 2.Ministry of Manpower – Guidelines for Manual Handling 3.SS 437 : 1999 Part 2 : Specification for personal eye-protectors part 2 : selection, use and maintenance 4.SS 513 : 2005 Part 1 : Personal protective equipment – footwear. Part 1: Safety footwear 5.CP 74 : 1998 Selection, use and maintenance of respiratory protection devices

49. Appendix 1