1. Presenter Mr. Braam Venter Raw Material and Product Tracking Solution

2. Agenda ► General ► Business Objective ► Operational Objective ► Solution ► Architecture ► Implementation ► Realised Benefits ► Demo ► Questions

3. General ► Who is AEL? ▪ Largest Explosives manufacturer in Africa ▪ 4 th Largest in the world ► What do AEL do? ▪ Detonators Shock Tube Electronic ▪ Bulk Explosives ► Batch Tracking ▪ Raw Materials ▪ Product

4. Business Objective ► To improve customer relations and competitiveness ► Internal consolidations of raw materials

5. Operational Objective ► To improve quality ▪ Stop faulty product entering the next manufacturing process ▪ Stop faulty product leaving the factory ► Tracking back from customer ▪ Determine root cause for failure of product released ► Decrease Human Error ► Evaluation of raw materials used

6. Solution ► Implement Wonderware PEM modules ▪ Capture real time process data ▪ Link batch process execution ▪ Provide detailed batch data report for analysis ► PEM Modules used

7. Architecture Production DB WinCC Flex HMI ProdDB (PEM) Machine Data Object PEM MCA PEM MPA S7200 PLC SQ ASP.NET Web Interface SC

8. Architecture SIEMENS Platform

9. Implementation ► Top Down Approach ► S7200 ► WinCC Panel ▪ Standard Screen ▪ IAS / Message Driven ▪ Via PLC ► Advansys DB Connection Object ► Generic Object for all machines ► ASP. Net Web interface ► Scanner Interface

10. Realised Benefits ► Accurate tracking system AEL and their Customers can rely on ► Better competitive position in the market ► No more Paper work means less human error ► Better operator confidence

11. Demo ► Simulation Demo

12. Conclusion ► General ► Business Objective ► Operational Objective ► Solution ► Architecture ► Implementation ► Realised Benefits ► Demo ► Questions