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Ofek Systems & Engineering Ilan Ofek Ofek_sym@zahav.net.il Kfar Truman, Israel July, 5 th 2006
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Company Profile We provide turn key projects, hardware, software, application & service We provide turn key projects, hardware, software, application & service Since 1985 sub-contractor company Since 1985 sub-contractor company Become privet company - March/1997 Become privet company - March/1997 TBOX Distributor Since Jan/1999 TBOX Distributor Since Jan/1999
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Areas of Interest Industrial systemsIndustrial systems Water treatmentWater treatment Building automationBuilding automation Shopping centers Shopping centers Hospitals, Old age homes Hospitals, Old age homes Supermarkets Supermarkets Smart houses Smart houses Air-conditioning Light systems Agriculture Irrigation Hen houses Dairy farming Fish breeding The company provide control and automation systems services in different domains:
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Structure and Capabilities Software and design Engineers Software and design Engineers Technical and Installation Technical and Installation Software HMI design Software HMI design Sales and Marketing Sales and Marketing Service team Service team
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Success Story #1 - Industry “Yediot Aharonot” – Israeli biggest daily newspaper “Yediot Aharonot” – Israeli biggest daily newspaper Project description: Project description: High speed recognition of the package type (2-3 per sec) using bar code for final sort through 6 door gatesHigh speed recognition of the package type (2-3 per sec) using bar code for final sort through 6 door gates System based on: System based on: TBOX CPU 300 + IO’sTBOX CPU 300 + IO’s Data logic bar codeData logic bar code
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Success Story #1 – Industry (cont.) Control flow description Control flow description 4 input conveyers with newspaper packages moving into 1 common conveyer belt4 input conveyers with newspaper packages moving into 1 common conveyer belt Light sensor to initiate the bar code software process on package arrivalLight sensor to initiate the bar code software process on package arrival Bar code system to identify the package type (1-6)Bar code system to identify the package type (1-6) Bar code data transferred to TBOX by RS232 communication for classificationBar code data transferred to TBOX by RS232 communication for classification TBOX generate short control instructions to 6 automatic doorsTBOX generate short control instructions to 6 automatic doors
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Success Story #1 – Industry (cont.) System Results System Results Very high calcification accuracy >98%Very high calcification accuracy >98% Compare to <78% for the old systems Compare to <78% for the old systems High reliabilityHigh reliability Zero fails in more than 3 years Zero fails in more than 3 years Minimum lost of raw materialsMinimum lost of raw materials The customer is very satisfied with the system performanceThe customer is very satisfied with the system performance AS a result customer order new complete system
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Success Story #1 – Industry (cont.) “Yediot Aharonot” decide to adopt TBOX systems to be the main stream control “Yediot Aharonot” decide to adopt TBOX systems to be the main stream control Up to day Up to day 2 CPU 300 with bar code system2 CPU 300 with bar code system 6 TBOX light local system6 TBOX light local system 3 MS TBOX systems3 MS TBOX systems HS CPU 300 counting systemHS CPU 300 counting system
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Main Conveyer
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Bar code system
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Pushing to correct out door
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Control box
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Success Story #2 – Incubator “Yeffe Hod” – Incubator for turkeys “Yeffe Hod” – Incubator for turkeys Project description: Project description: TBOX controls 12 incubators rooms with high accuracy of temperature, humidity, steam & lightTBOX controls 12 incubators rooms with high accuracy of temperature, humidity, steam & light System based on: System based on: 3 TBOX CPU 300 + IO’s3 TBOX CPU 300 + IO’s 1 TBOX CPU 200 + IO’s1 TBOX CPU 200 + IO’s EXOR Panels with RS485 networkEXOR Panels with RS485 network Main computer with simplicity HMIMain computer with simplicity HMI GSM Alarming systemGSM Alarming system Temperature, Humidity sensorsTemperature, Humidity sensors
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Success Story #2 – Incubator (cont.) System functionality description: System functionality description: 7 incubator rooms fully controlled by TBOX #17 incubator rooms fully controlled by TBOX #1 5 incubator rooms fully controlled by TBOX #25 incubator rooms fully controlled by TBOX #2 Main machines room for the central cooling, heating, steam systems fully controlled by TBOX #3Main machines room for the central cooling, heating, steam systems fully controlled by TBOX #3 Backup main alarming control for high temperature controlled by TBOX #4Backup main alarming control for high temperature controlled by TBOX #4
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Success Story #2 – Incubator (cont.) System functionality description: System functionality description: Each TBOX system has dedicated GSM alarming systemEach TBOX system has dedicated GSM alarming system Network of EXOR panels controlled by TBOX shows data for the usersNetwork of EXOR panels controlled by TBOX shows data for the users All TBOX’s, Computers and HMI connected by TCP/IP networkAll TBOX’s, Computers and HMI connected by TCP/IP network
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Control Box
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Incubator rooms - entrance corridor
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Open Incubator
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Automatic Sorting (male/female)
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Success Story #3 – Water “Galon” – Reservoir “Galon” – Reservoir Project description: Project description: Water treatment system that make purification process for irrigationWater treatment system that make purification process for irrigation System based on: System based on: 1 TBOX CPU 60 + IO’s1 TBOX CPU 60 + IO’s 3 pumps3 pumps 3 ammeters3 ammeters Float switchesFloat switches
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Success Story #3 – Water (cont.) System functionality description: System functionality description: TBOX controls 3 types of water pumpsTBOX controls 3 types of water pumps 3 mode of operation: Auto, manual, stop3 mode of operation: Auto, manual, stop Turn of duty controlled by smart softwareTurn of duty controlled by smart software Remote wireless commands from usersRemote wireless commands from users Alarming system & pumping protectionAlarming system & pumping protection Water quantity automatic countingWater quantity automatic counting
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Control Box
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Main Electrical box TBOX
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Reservoir Pumps
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Success Story #4 – Supermarket “Machsaney Hashuk” – Supermarket “Machsaney Hashuk” – Supermarket Project description: Project description: Cooling control of refrigerators, light control, fire, smoke, electricity and burglary alarmCooling control of refrigerators, light control, fire, smoke, electricity and burglary alarm System based on: System based on: 1 TBOX CPU 300 + IO’s1 TBOX CPU 300 + IO’s Various types of sensorsVarious types of sensors Main computer with simplicity HMIMain computer with simplicity HMI
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Success Story #4 – Supermarket (cont.) System functionality description: System functionality description: The system controls:The system controls: 10 cooling rooms 10 cooling rooms 24 store refrigerators 24 store refrigerators 26 light groups 26 light groups Main air-condition system Main air-condition system Remote control and monitoring from company central officeRemote control and monitoring from company central office Data logging for historical reportsData logging for historical reports
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Control Box
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HMI – Main View
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Supermarket control view
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Refrigerators and Lights
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Other Projects - Industry Potatoes clean and sort array Potatoes clean and sort array Fresh potatoes brought in from fields by trucks Fresh potatoes brought in from fields by trucks TBOX responsible for clean process, sort process, Engines control including over current TBOX responsible for clean process, sort process, Engines control including over current 1 TBOX CPU 300 with 48 dig. Out and 56 dig. In controls 3 parts of the array 1 TBOX CPU 300 with 48 dig. Out and 56 dig. In controls 3 parts of the array
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Old System Before...
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Replaced with TBOX
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Potatoes clean and sort array
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Other Projects - Agriculture Hen Houses Hen Houses Hen house fully controlled by TBOX system for: Hen house fully controlled by TBOX system for: Heating, Fan, Temp., Humidity, Food, Light, Hen weight, food silo weight, pressure inside the house, alarms, auto/man control, automatic climate control by the bird growthHeating, Fan, Temp., Humidity, Food, Light, Hen weight, food silo weight, pressure inside the house, alarms, auto/man control, automatic climate control by the bird growth TBOX CPU 300 + IO’s + SMS alarms TBOX CPU 300 + IO’s + SMS alarms Main computer with simplicity HMI Main computer with simplicity HMI
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Control box
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Thank You Ilan Ofek Ofek_sym@zahav.net.il
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