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Speed and Precision for the Modern Technician

Published byKristian Reynolds Modified over 9 years ago

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Presentation on theme: "Speed and Precision for the Modern Technician"— Presentation transcript:

1 Speed and Precision for the Modern Technician
Imagine Life Without Brazing SMART Solutions. Speed and Precision for the Modern Technician

2 Imagine Life Without Brazing
Less Time Less Work Less Equipment Less Skill Needed

3 Resolve Productivity Needs
Significant Time Savings No Braze Permits No Nitrogen Purge No Special Training Required More Flexible Access To Jobsite More Repeatable Than Brazing Reduced Call Backs Due To Leaks No Fire Safety Equipment No False Smoke Alarms Improved System Cleanliness

4 Competitive Assessment

5 Installation Assessment Lokring

6 Refrigeration Applications
Connection System Technology Cost Comparison Connection System Cost ($) psi Water Applications 400 psi psi Refrigeration Applications 5000 psi psi Oil & Gas Applications System Operating Pressures (psi)

7 Equipment Comparison Brazing Braze-free Torch Kit with Gas Regulators
Gas Tanks (3) Nitrogen, Acetylene, Oxygen Tube Cutter De-burring Tool Degreaser Scotch-Bright™ Cooling Rag Access To Water Soldier and Flux Fire Extinguisher Fire Safety Equipment Burn Permit Fire Spotter Respirator Goggles Gloves Pliers RLS Crimping Set Tube Cutter De-burring Tool Scotch-Bright™ Rag

8 Current Applications Residential Split System Commercial Rooftops
VRF and Mini-Split Display Cases Walk-In Coolers Reach-In Merchandisers

9 Fitting Development Accelerated Durability Testing – Creative Thermal Solutions Accelerated Frost/Defrost Simulation Accelerated Thermal Cycling Vibration Durability Testing Corrosion Testing – Touchstone Research Laboratory Helium Leak Testing – Edison Welding Institute Time Study of Installation – JB Engineering and Code Consulting Tube Imperfections and How it Affects Sealing Capability Pressure Fatigue and Burst – UL Refrigerant Compatibility Testing on HNBR O-Ring Material

10 Helium Leak Test Results
Test Report by: Approximately 1900 times tighter than the industry accepted specification! Industry leak specification: oz./yr.  ZoomLock fittings have been 3rd party certified to have a maximum leak rate of 1 X 10^-8 Std.cc/sec which is equivalent to X 10^-5 oz./yr.

11 Time Study Time Required To Install ACR Copper Elbow vs. RLS 42% - 64% Reduction in Labor Cost

12 Available Tool Kits Zero Jaw Tool Kit PZK-TK0 (Item # 770000)
All Kits Include: Crimping Tool Battery Charger 2 Lithium-Ion Rechargeable Batteries Deburring Tool Tubing Cutter RLS Crimp Gauge Also Includes: 3/8” Jaw 1/2” Jaw 7/8” Jaw Also Includes: 3/8” Jaw 1/2” Jaw 5/8” Jaw 7/8” Jaw 1 1/8” Jaw

13 Product Availability Image Coming Soon! Image Coming Soon!
PRESSING JAW PZK-(J4-J18) Sold Separately PRESSING JAW KIT (Item# ) JAW CARRYING CASE (Item# ) Image Coming Soon! Image Coming Soon! Available Sizes: 1/4” - (Item# ) 5/16” – (Item # ) 3/8” – (Item# ) 1/2” – (Item# ) 5/8” - (Item # ) 3/4” – (Item# ) 7/8” – (Item# ) 1 1/8” (Item# ) Availability: 8-Piece Jaw Kit Includes 1/4” thru 1 1/8” Jaws Carry case Availability: Jaw Carrying Case Holds up to 8 Jaws

14 Product Availability New Products Tees (July) Reducers (August)
Couplings- Available Sizes: 1/4” - (Item# ) 5/16” – (Item # ) 3/8” – (Item# ) 1/2” – (Item# ) 5/8” - (Item # ) 3/4” – (Item# ) 7/8” – (Item# ) 1 1/8” (Item# ) New Products Tees (July) Reducers (August) Caps (Sept.) Euro-Flare Conv. (Q4) Y’s (Q4) Ball Valves (Q4) Filter Dryers (2016) Larger Sizes (2016) Long Radius Elbows- Available Sizes: 1/4” - (Item# ) 5/16” – (Item # ) 3/8” – (Item# ) 1/2” – (Item# ) 5/8” - (Item # ) 3/4” – (Item# ) 7/8” – (Item# ) 1 1/8” (Item# )

15 Product Specifications
Tube Compatibility Hard Copper Soft Copper Qualified Refrigerants R 32, R134a, R404A, R407A/C/F, R410A, and R507 Temperature Range (-25F) to 300F Maximum Rated Pressure 700 psi Ultimate Burst Pressure (psi) ¼” – 6330 5/16”- 5611 3/8” – 4735 ½” – 3666 The entire right side of this slide shows some of the testing we have completed. It is not all of the testing but shows the key testing which we have completed. Some tests will continue until we can cause a failure such as the pressure change fatigue cycle tests which have had no failures even at 1 million cycles which 4 times greater than the UL requirement for components or systems. Click. The testing has been so rigorous that we have had to replace numerous systems components so we can keep the systems running for the defrost cycle testing. Meanwhile ZoomLine had no failures during this testing. In addition we have ensured the product can be certified so it complies with building code requirements. We have completed validation testing to these requirements already and are awaiting the ICC certification. 5/8” – 3823 ¾” – 3931 7/8” – 3250+ 11/8” – 3000+

16 Certifications & Code Compliance
Underwriters Laboratories (UL) Listed UL 207 Listed For use in high-pressure refrigeration piping systems to 700 psi All size fittings and connections in ancillary refrigeration products are approved International Code Council ES PMG Listed Code and Industry Standard Compliant The International Code Council Evaluation Service has found fittings to be in compliant with the following mechanical codes, residential building codes and industry standards: 2015 International Mechanical Code (IMC) 2015 International Residential Building Code (IRC) 2012 Uniform Mechanical Code (UMC)

17 Continuing Efforts & Timing
Additional Products Coming Soon! Products With ZoomLock Fittings - Fall 2015 Y’s, Euro-Flare to ZoomLock Conversion Ball Valves Additional Refrigerant Qualification Low GWP Refrigerant Blends Hydrocarbons Additional Information

18 Klauke Tool MAP2L Tool Service Interval Jaw Service Life
Every 10,000 to 12,000 Crimps Jaw Service Life 10,000 to 12,000 Crimps How Do You Know that Your Tool Needs Servicing? Red LED on the Tool Blinks – Battery Needs Recharge Constant – Needs Service Warranty 24 Months from Time of Delivery Continuous Operation Let cool for 15 minutes after 50 continuous completed compressions MAP2L

19 Klauke Tool MAP2L Compatible Tools on the Market
Nibco Mini-Press Tool Model PC-20M Rothenberger Model ROPress HeatLink Model 11500 Uponor Model D 8 Piece Jaw Set will be available MAP2L

20 Klauke-US Authorized Service Centers (ACS)
Calgary, AB Rockford, IL Cleveland, OH Brighton, CO San Marcos, CA Mexico City, Mexico

21 Klauke Tool Pressing Head Manual Release Of Jaw Red LED Battery Lock
White LED Trigger Jaws Locking Pin

22 Klauke Tool

23 GreenLee Gator Eye Diagnostics

24 Klauke Tool

25 Klauke Tool

26 Imagine Life Without Brazing
Faster Installs Limited Training No Leaks No Call Backs Happy Customers Happy Employees

27 Thanks for your time. Questions?
Imagine Life Without Brazing Thanks for your time. Questions?

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