1. Shop Safety Information Andover High School
Explain how to work safely around these items. List Rules for using each item? 1

2. Dress and Appearance Loose clothing shirts tuckedMe
fix your
Chevy
Loose clothing
shirts tucked
Sleeves buttoned or rolled

3. Hair
Long hair tied
or put under cap

4. Jewelry Watches Rings Bracelets Electrical short to ground! Zap!!!
Have you ever seen a mechanic with a missing finger?
Electrical short to ground!
Zap!!!

5. Your Eyes Injuries are usually permanent OSHA approved safety glasses
Side shields
Face shields
Air guns
Metal chips
Co-workers
Soldering
Grinders

6. An student must be very observant of the equipment he/she is using.
Shop Equipment
An student must be very observant of the equipment he/she is using.
Report or fix any equipment that is in need of repair for your safety and others

7. Electrical Cords Frayed Plug ins
shocked wet floor
Plug ins
three prongs
for a good ground
Carefully string cords so they don’t get tripped over

8. Air Equipment Keep hoses in good repair Blow guns pointing at someone
Safety glasses
Skin cuts
Spinning bearings

9. Vehicles in the shop
Windows down!
Parking brake!
In park!

10. Backing vehicles out of the shop
I didn’t see it Really

11. Spills Clean up right away
Socks
Cat litter
Empty drain pan as soon as possible
in approve containers
Work area must be clean before you go home each evening!

12. Battery charger 1. Safety glasses
2. Connect and disconnect when charger is off
3. Slow charge
4. Batteries emit hydrogen and oxygen gases that can explode when a spark occurs.
5. Ask your instructor for demonstration and training before using. 13

13. Batteries Hydrogen fumes Hydrogen Bomb?
When?
Charging
Discharging
Hydrogen Bomb?
Negative cable 1st off - last on

14. Never stand in line with them with the engine running
Engine Fans and Belts
Never stand in line with them with the engine running

15. Do you carry tools in you back pocket?

16. Never leave a drop light on the carpet, on a seat or on the plastic dash
60 watts max..

17. Shop Ventilation
Carbon Monoxide

18. Effects of CO Odorless Headache Reduced mental alertness Dizziness
Death

19. Always use exhaust hoses
Connect to in floor vents
Keep vents closed when not in use
Connect to over head hoses
South side of shop

20. Supplemental shop air system
Exhaust hoses will not catch all the exhaust
Turn on the Supplemental air system whenever an engine is running
Switch is to the right of the door going into the student break room

21. Hand Tools Never throw tools Sharp tools are safer than dull ones
Never use two hammers as a punch
Always be aware of were you are swinging the hammer
Selecting the right tool can save you
Make sure to use and clean tools that are being used
Hand tools cause more injuries then power tools

22. Do not hesitate to say something to another student
Do not hesitate to say something to another student who is not being safe

23. Drills

24. Drills 1. Firm grip on drill
2. Unplug drill before removing or installing drill bit
3. Make sure the key is removed before starting
4. Do not wear loose clothing
5. Secure the work firmly
6. Wear safety glasses
7. Make sure drill is properly grounded
8. Do not stand on wet surface when using a power tool 2

25. Drills Make sure to secure objects to the table or vise
Never grab a spinning object
Use some type of clapping device for small objects

26. Grinders

27. Grinders(wire wheel)
1. Eye protection must be worn at all times. Safety glasses and Full Face shield recommended
2. All guards must be properly adjusted.
3. The tool rest must be adjusted to 1/8 from the wheel.
4. Do not grind on the side of the grinding wheel. 3

28. Grinders (continue)
6. Small pieces should be held with vise grip type pliers.
7. A wheel that is excessively worn or cracked should be discarded.
8. The glass safety shield should be clean,
9. Stand to one side when starting the machine. 4

29. Impact wrenches 1. Safety glasses 2. Use only Impact sockets
3. Do not over tighten, Know the torque of the bolt you are tightening. 5

30. Floor Jack

31. Jacks 1. Inspect before using (oil leaks, missing or loose parts)
2. Look up the proper lift points if you do not know where to lift the car.
3. Make sure the jack is secure and properly aligned under the car.
4. Apply park brake or block wheels so car will not roll
5. Never raise car while someone is under it
Never trust a jack, no safety catches 6

32. Jacks (continue)
6. After you start to raise the car examine your lift points double check to make sure it is secure plus properly aligned
7. Always use a jack stand 7

33. Vehicle hoists Car must be centered by where the weight is..
Check book for lift points
Have instructor check them
Double check before going under

34. Bounce the car from all four corners
after lifting the car 6”
Double check before going under
Make sure safety locks are on and all the way down

35. Hoists 1. Inspect your lift daily
2. Do not override the operating control
3. Always keep lift area free of obstructions and debris
4. Ask your instructor for demonstration and training before using. 8

36. Hoists(continue)
5. Make sure vehicle is centered and secured before raising it up into the air.
6. Make sure locks are engaged before walking underneath
7. Before Lowering make sure area is clear and it will not hit anything. 9

37. The lift pads must all be screwed in or out so that they contact the car at the same time

38. Correct lift points

39. Mitchell on Demand Usually located in Suspension and steering
Alignment
Jacking and hoisting
Computer lab

40. Jacking a vehicle Correct lift points ONLY
“Mitchell” is coded for the different types of lifts

41. Caution on FWD cars
The rear axle has little strength. It’s very easy to bend it out of alignment

42. Shop air 1. Safety glasses 2. Do not spin bearings
3. Never aim an air hose at another student or at yourself
4. Be careful blowing off parts with blind holes it can redirect the air back at you. 12

43. Tire Changer 14

44. Tire Changer 1. Safety glasses 2. Use correct lifting technique
3. Use a rubber lube to mount and dismount tires
4. Ask your instructor for demonstration and training before using. 14

45. Disc & Drum Brake lathe 1. Safety glasses
2. Know proper procedures for operation of lathe before using. Watch a demonstration from the instructor. 15

46. Solvent tank 1. Safety glasses 2. Rubber gloves 3. Clean up any spills16

47. Glass Beading Cabinet It’s Like a sand blaster
But we use glass. Not as
Course (Softer finish) 17

48. Glass beads
1. Make sure item to be glass beaded are free of water, oil, and greases
2. Blow off items with air before opening the door
3. Do not point blasting nozzle towards glass
4. Ask your instructor for demonstration and training before using. 17

49. Glass beads (continue)
5. Do not use air nozzle when door is open, close door when done.
6. If you blow off an item outside of the glass beader, please use eye protection. 18

50. Gasoline
1. Store in an approved container (yellow cabinet in storage room)
2. Wipe up spills immediately
3. Never use as a cleaner.
4. When opening fuel lines use safety glasses, relieve fuel pump pressure and wrap a rag around the fuel line. 20

51. Liquids spilled on floor
Clean up immediately with paper towel, rag or floor dry 22

52. That’s all folks 24