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Published byWhitney Crawford Modified over 9 years ago
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Biopharmaceutical Manufacturing Capacity and Production Trends Eric S. Langer President, BioPlan Associates, Inc.
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BioPlan Associates, Inc Market research and assessments since 1989 New technology evaluation Life sciences ROI models Pricing studies Commercialization Education and Training: –Johns Hopkins and American Universities –Custom programs: Marketing, Management, ROI
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Why the Annual Studies Benchmark industry performance Improve strategic and tactical planning Identify and quantify trends
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Bottom-Line Objectives Provide information that helps: –Reduce production costs –Identify best technologies that reduce costs –Help vendors ensure they are developing products the industry is demanding, sooner.
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Thinking Forward to 2006 Your Input will be Invaluable
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3 rd Annual Report & Survey Methodology 187 Biopharmaceutical developers, CMOs 190 suppliers Worldwide assessment Web-based methodology Not intended to identify individual companies, their specific capacity, or utilization Segments –BioPlan Associates contacts –IBC’s / BioProcess International contacts
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Report Authors BioPlan Associates, Inc. –Eric S. Langer, President Bioprocess Technology Consultants, LLC –James V. Blackwell, PhD, Sr. Consultant –Howard L. Levine, PhD, President –Thomas C. Ransohoff, Sr. Consultant
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Report Coverage Demographics Capacity Utilization Capacity Constraints / Planned Capacity Expansion Outsourcing: Critical Issues in Outsourcing Use of Disposables Downstream Purification Training in BioManufacturing Suppliers to BioManufacturing
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Demographics Areas of Involvement
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Demographics Biopharmaceutical Systems
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Demographics Phase of Development
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Capacity Utilization Percent Capacity, by System Current Capacity Constraints, Perceptions Future Capacity Constraints Factors Creating Capacity Constraints Plans to Avoid Capacity Constraints Plans for Capacity Expansion (CMO, Biotherapeutic Developer)
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Capacity Utilization Average Utilization as % Operating Capacity
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Capacity Constraints “My organization is currently experiencing capacity constraints,” % 2003 - 2005
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Capacity Constraints Biotherapeutic Developers vs CMOs Biotherapeutic developers are 2x as likely to experience significant capacity constraints, compared to CMOs.
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Factors Creating Capacity Constraints Lack of Scientific Staff Problems w/ Downstream Purification Physical Capacity of Fermentation Equipment Lack of Financing for Expansion Unable to Optimize System / Quality Control / Unable to Optimize Yield Lack of Trained Tech/ Production Staff
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Key Areas to Avoid Capacity Constraints Develop cost-effective disposable/ single-use technologies Increase training in production areas Optimize cell culture systems to increase upstream performance Improve downstream purification performance Streamline FDA regulatory process Fund more early-stage scale-up production technologies
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Future Capacity Expansion Projected Avg % Increase Production Capacity by 2010
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Future Capacity Expansion % Projecting > 100% Increase in Capacity by 2010
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Outsourcing By Production System Outsourcing in 2010 Critical Issues in Outsourcing
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Outsourcing by 2010 % Planning to Outsource SOME Production, by 2010
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Critical Outsourcing Issues CMO demonstrates track record with products similar to mine CMO is able to stick to a schedule CMO has production platforms relevant to my product CMO demonstrates cost effectiveness (ROI) of their Services CMO must establish a good working relationship
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Use of Disposables Types used Percentage used Reasons for increased use (CMOs & Biotherapeutic Developers) Factors restricting use Current spending
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Factors Restricting Use of Disposables Don’t want to be dependent on 1 Vendor Breakage of Bags/ Loss of Product Can’t change for regulatory reasons Leachables and Extractables Already invested in current system Current disposables systems don’t meet my requirements No lifetime operating cost data exists
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Downstream Purification Where are Improvements Needed? Magnitude of Problems Associated with Microfiltration
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Training in Biopharmaceutical Manufacturing Types of Training Percent biomanufacturing workforce trained in past 12 months Internal vs External Training Types Training by Facility Size
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Suppliers to BioManufacturing & Life Sciences Biomanufacturing Market Growth What Suppliers Must Demonstrate to Customers
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What’s Next for 2006 Downstream Purification Disposables HTP Assays and Data Management Optimization of Yield and Performance Training in Production Areas
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What’s Next for 2006 Your Input is Invaluable
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