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Published bySamuel Benson Modified over 9 years ago
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Eliminate dust Residue has to be captured Floor has to be auto-scrubbed Initial Grinding - Wet
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Dust has to be captured Particulate can be used for patching Floor has to be vacuumed Honing and polishing always performed dry Initial Grinding - Dry
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Aggregate Exposure Classes CLASSNAME SURFACE CUT DEPTH APPEARANCE A Cream Very little Little aggregate exposure B Fine Aggregate (Salt and Pepper) 1/16 inch Fine aggregate exposure with little or no medium aggregate exposure at random locations C Medium Aggregate 1/8 inch Medium aggregate exposure with little or no large aggregate exposure at random locations D Large Aggregate 1/4 inch Large aggregate exposure with little or no fine aggregate exposure at random locations
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Class A – Cream
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Class B – Fine Aggregate (Salt & Pepper)
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Class C – Medium Aggregate
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Class D – Large Aggregate
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Holes Surface damage Air hole voids Spalls Small and micro cracks Dust particulate can be mixed with patching material Repairs
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Denser the concrete, the better the results Densifying Hallmark characteristic of polished concrete is that the surface is harder, more durable, and more stain- resistant because of the densifier
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Densifier reacts with excess calcium hydroxide to form calcium silicate hydrate to fill the capillaries left by hydration Densifying
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Coloring Integral color in concrete mix Water-based dyes Acid stains Solvent-based stains
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Honing and Polishing Ever increasing abrasive grits used to establish gloss levels
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Gloss Levels LEVELNAME REFLECTIVE CLARITY REFLECTIVE SHEEN GRIT RANGE MINIMUM NUMBER OF ABRASIVE PASSES 1 Flat [Ground] Flat appearance with no to very slight diffused reflection 10 to 100 None to very low 15 to 80 Below 100 4 2 Satin [Honed] Matte appearance with or without slight diffused reflection Low to medium 100 to 400 5 3 Semi- Polished Objects being reflected are not quite sharp and crisp but can be easily identified Medium to high 800 and higher 6 4 Highly- Polished Objects being reflected are sharp and crisp as would be seen in a mirror-like reflection High to highest 7
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Degree of sharpness Reflective crispness of overhead objects Reflective Clarity Viewed 5 ft. above and perpendicular ASTM D 5767
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Degree of gloss reflected from surface Viewed 20 ft. from and at an angle ASTM D 4039 Reflective Sheen
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