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Supply Chain Drivers and Metrics
Spring, 2014 Supply Chain Management: Strategy, Planning, and Operation Chapter 3 Byung-Hyun Ha
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Introduction Achieving strategic fit to competitive strategy
Supply chain must balance between responsiveness and efficiency Drivers (determinants) of supply chain performance Logistical drivers Facilities (where), inventory (what), transportation (how) Cross-functional drivers Information, sourcing, pricing Example: Wal-Mart Competitive strategy reliable and low-cost for a wide variety of mass-consumption goods Structuring drivers Centrally located DCs, low level inventory by cross-docking, own fleet High information utilization, economies of scale, EDLP
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Facilities Role in supply chain & competitive strategy
Components of facilities decisions Role Product-focus vs. functional-focus Storage vs. cross-docking Location Capacity Facility-related metrics Capacity, utilization Product variety, production cost per unit Flow/cycle time of production, flow time efficiency Volume contribution of top 20 percent SKUs and customers Processing/setup/down/idle time, quality losses Average production batch size, production service level
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Inventory Role in supply chain & competitive strategy
Inventory types Raw material, work in process, finished goods Resolving mismatch between supply and demand Impact on material flow time, heavily I = DT (Little’s law) where I -- inventory, T -- flow time, D -- throughput Components of inventory decisions Cycle inventory Safety inventory, level of product availability Seasonal inventory Inventory-related metrics Average inventory, average inventory turns, fill rate, ... Cash-to-cash cycle time
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Transportation Role in supply chain & competitive strategy
Balance with inventory and transportation Components of transportation decisions Design of transportation network Choice of transportation mode Air, truck, rail, sea, pipeline, electronic transportation In-house or outsource Transportation-related metrics Average inbound transportation cost, shipment size Average outbound transportation cost, shipment size Fraction transported by mode
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Information Role in supply chain & competitive strategy
Connection between the various stages in the supply chain Allowing coordination between stages e.g., airlines Crucial to daily operation of each stage in a supply chain e.g., production scheduling, inventory levels Components of information decisions Push vs. pull Coordination and information sharing Forecast and aggregate supply planning Enabling technologies EDI, Internet, ERP, SCM software, RFID Information-related metrics
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Sourcing Role in supply chain & competitive strategy
Supplier selection: single vs. portfolio Contract negotiation Components of sourcing decisions In-house vs. outsource Supplier evaluation and selection Procurement Direct material vs. MRO Sourcing-related metrics Days payable outstanding Average purchase price/quantity, range of purchase price Fraction of on-time deliveries Supply quality, lead time, reliability
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Pricing Role in supply chain & competitive strategy
Determining customer segments (level of responsiveness) Matching demand and supply e.g., short-term discount, EDLP Components of pricing decisions Pricing and economies of scale Everyday low pricing vs. high-low pricing Fixed price versus menu pricing Pricing-related metrics Profit margin Days sales outstanding Average sale price, order size Range of sale price, periodic sales
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Homework #2 Read and understand Case Study (until 3/27)
Seven-Eleven Japan Co.
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