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2 Eddy Current Theory 2.1Eddy Current Method 2.2Impedance Measurements 2.3Impedance Diagrams 2.4Test Coil Impedance 2.5Field Distributions
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2.1 Eddy Current Method
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Eddy Current Penetration Depth δstandard penetration depth aluminum (σ = 26.7 10 6 S/m or 46 %IACS) -0.2 0 0.2 0.4 0.6 0.8 1 0123 Depth [mm] Re { F} f = 0.05 MHz f = 0.2 MHz f = 1 MHz f = 0.05 MHz f = 0.2 MHz f = 1 MHz -0.2 0 0.2 0.4 0.6 0.8 1 0123 Depth [mm] | F |
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Eddy Currents, Lenz’s Law secondary (eddy) current (excitation) current primary magnetic flux primary magnetic flux secondary
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2.2 Impedance Measurements
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Impedance Measurements IeIe VpVp ZpZp VeVe ZeZe VpVp ZpZp Voltage divider: Current generator: IeIe
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Resonance VeVe R L VoVo C
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Wheatstone Bridge VeVe V2V2 Z1Z1 Z4Z4 Z2Z2 Z3Z3 + _ G R 0 reference resistance L c reference (dummy) coil inductance R c reference coil resistance L * complex probe coil inductance probe coilreference coil
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Impedance Bandwidth R 0 = 100 Ω, R c = 10 Ω
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2.3 Impedance Diagrams
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Examples of Impedance Diagrams Im(Z) Re(Z) L C Im(Z) Re(Z) 0 Ω-Ω- Ω+Ω+ ∞ L C R 0 Ω-Ω- Ω+Ω+ ∞ R Im(Z) Re(Z) R L C 0 Ω ∞ R Im(Z) Re(Z) R2R2 L C 0 Ω ∞ R1R1 R1+R2R1+R2 R1R1
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Magnetic Coupling I 1 N 1 N 2 V 2 11 V 1 I 2 22 12 21, V 1 V 2 L, L, L 111222 I 1 I 2
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Probe Coil Impedance V 2 V 1 I 1 I 2 L, L, L 111222 R e
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Impedance Diagram lift-off trajectories are straight: conductivity trajectories are semi-circles
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Electric Noise versus Lift-off Variation 0.32 0.34 0.36 0.38 0.40 0.42 0.280.30.320.340.360.38 “Horizontal” Impedance Component “Vertical” Impedance Component 0.32 0.34 0.36 0.38 0.40 0.42 0.280.30.320.340.360.38 Normalized Resistance Normalized Reactance lift-off “physical” coordinatesrotated coordinates
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Conductivity Sensitivity, Gauge Factor 0 0.02 0.04 0.06 0.08 0.10 0.12 0.14 00.20.40.60.81 Frequency [MHz] Gauge Factor, F absolute normal
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Conductivity and Lift-off Trajectories lift-off trajectories are not straightconductivity trajectories are not semi-circles 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 00.10.20.30.40.5 Normalized Resistance Normalized Reactance κ lift-off conductivity finite probe size 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 00.10.20.30.40.5 Normalized Resistance Normalized Reactance κ lift-off conductivity
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2.4 Test Coil Impedance
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Air-core Probe Coils single turnL = aL = 3 a acoil radius Lcoil length
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Infinitely Long Solenoid Coil for outside loops (r 1,2 > a) for inside loops (r 1,2 < a) for encircling loops (r 1 < a < r 2 ) inside loop outside loopencircling 2a2a L + J s _ Js_ Js z
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Magnetic Field of an Infinite Solenoid with Conducting Core in the air gap (b < r < a)H z = J s in the core (0 < r < b)H z = H 1 J 0 (k r) J n nth-order Bessel function of the first kind + J s _ Js_ Js 2 a 2 b z
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Magnetic Flux of an Infinite Solenoid with Conducting Core + J s _ Js_ Js 2 a 2 b z
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For an empty solenoid (b = 0): Normalized impedance: Impedance of an Infinite Solenoid with Conducting Core
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Resistance and Reactance of an Infinite Solenoid with Conducting Core 0.010.11101001000 -0.4 -0.2 0.0 0.2 0.4 0.6 0.8 1.0 1.2 Normalized Radius, b/δ g-function real part imaginary part
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Effect of Changing Coil Radius a (changes) b (constant) lift-off Normalized Resistance Normalized Reactance 0 0.2 0.4 0.6 0.8 1 00.10.20.30.40.5 b/δ = 1 3 5 10 20 2 κ = 1 0.9 0.8 0.7 a lift-off
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Effect of Changing Core Radius b (changing) a (constant) lift-off Normalized Resistance Normalized Reactance 0 0.2 0.4 0.6 0.8 1 00.10.20.30.40.5 100 400 9 25 n = 4 κ = 1 0.9 0.8 0.7 b lift-off
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Permeability
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Solid Rod versus Tube b a solid rod BC1: continuity of H z at r = b tube BC1: continuity of H z at r = b BC2: continuity of H z at r = c BC3: continuity of E φ at r = c b a c
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Solid Rod versus Tube b a c 0 0.2 0.4 0.6 0.8 1 00.10.20.30.40.50.6 Normalized Resistance very thin solid rod tube Normalized Reactance thick tube σ1σ1 σ2σ2 σ1σ1 σ2σ2
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Wall Thickness b a c 0 0.2 0.4 0.6 0.8 1 00.10.20.30.40.50.6 η = 0 solid rod b/ = 3 b/ = 2 Normalized Resistance Normalized Reactance b/ = 5 b/ = 10 b/ = 20 η 1 thin tube η = 0.2 η = 0.4 η = 0.6 η = 0.8
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Wall Thickness versus Fill Factor b a c 0 0.2 0.4 0.6 0.8 1 00.10.20.30.40.50.6 Normalized Resistance Normalized Reactance solid rod κ = 0.95, η = 0 solid rod κ = 1, η = 0 thin tube κ = 1, η = 0.99 thin tube κ = 0.95, η = 0.99
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Clad Rod b a c 0 0.2 0.4 0.6 0.8 1 00.10.20.30.40.50.6 Normalized Resistance Normalized Reactance copper cladding on brass core solid copper rod solid brass rod brass cladding on copper core d master curve for solid rod d thin wall lower fill factor
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2D Axisymmetric Models b a c 2ao2ao 2ai2ai t h ℓ short solenoid (2D) ↓ long solenoid (1D) ↓ thin-wall long solenoid (≈0D) ↓ coupled coils (0D) pancake coil (2D) Dodd and Deeds. J. Appl. Phys. (1968)
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Flat Pancake Coil (2D) a 0 = 1 mm, a i = 0.5 mm, h = 0.05 mm, = 1.5 %IACS, = 0
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2.5 Field Distributions
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Field Distributions air-core pancake coil (a i = 0.5 mm, a o = 0.75 mm, h = 2 mm), in Ti-6Al-4V (σ = 1 %IACS) 10 Hz 10 kHz 1 MHz 10 MHz 1 mm magnetic field electric field E θ (eddy current density)
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Axial Penetration Depth air-core pancake coil (a i = 0.5 mm, a o = 0.75 mm, h = 2 mm) in Ti-6Al-4V Axial Penetration Depth, δ a [mm] 10 -2 10 -1 10 0 10 1 Frequency [MHz] 10 -5 10 -4 10 -3 10 -2 10 -1 10 0 10 1 10 2 standard actual aiai
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Radial Spread air-core pancake coil (a i = 0.5 mm, a o = 0.75 mm, h = 2 mm) in Ti-6Al-4V Radial Spread, a s [mm] Frequency [MHz] 10 -5 10 -4 10 -3 10 -2 10 -1 10 0 10 1 10 2 analytical finite element 0.8 1.2 1.6 2.0 1.0 1.4 1.8
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Radial Penetration Depth air-core pancake coil (a i = 0.5 mm, a o = 0.75 mm, h = 2 mm) in Ti-6Al-4V Radial Penetration Depth, δ r [mm] 10 -2 10 -1 10 0 10 1 Frequency [MHz] 10 -5 10 -4 10 -3 10 -2 10 -1 10 0 10 1 10 2 standard actual
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Lateral Resolution ferrite-core pancake coil (a i = 0.625 mm, a o = 1.25 mm, h = 3 mm) in Ti-6Al-4V 1.0 0 0.2 0.4 0.6 0.8 1.2 1.4 1.6 1.8 experimental FE prediction Radial Spread, a s [mm] Frequency [MHz] 10 -2 10 -1 10 0 10 1
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