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An introduction to the EMC Directive
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Agenda Introduction to the EMC Directive Objective / scope Enforcement Important § Presentation of the new “guidance document” Introduction to EMC testing / Standards EMC and other directives Services at DNV related to EMC Examples and cases
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What is EMC ? Electromagnetic Compatibility Emission Immunity Definition: “ The ability of an equipment or system to function satisfactorily in its electromagnetic environment without introducing intolerable disturbances to anything in that environment ”
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Emission Mains Cable Signal Cables Radiated Emission Conducted Emission t Click noise f 50Hz Harmonics
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ESD Immunity Mains Cable Signal Cables Radiated noise induced on cables Conducted noise Radiated noise - 50Hz Magnetic fields - Radio-frequency fields t t Transient noise: - Fast - Slow
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Why EMC ? Mandatory requirement in Europe and in many other Countries ! Increasingly important !! Faster electronics More wireless electronics More and more critical functions rely on electronics Economically profitable !!! Increased reliability Better performance Less service costs Less unexplainable malfunctions Less risk of violating the product liability law
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The EMC Directive 89/336/EEC Amended by 92/31/EEC and 93/68/EEC (also 91/263 and 93/97) Applies to virtually all electronic products Is a “New Approach” directive Is a “Total Harmonization” directive Came into force 1996-01-01 Products without the CE mark cannot be “placed on the market” after 1996-01-01
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Important § and definitions
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Scope Article 2 of the Directive: “Applies to all apparatus liable to cause electromagnetic disturbance or the performance of which is liable to be affected by such disturbance ” ‘Apparatus’ is defined as: “All electrical and electronic appliances together with equipment and installations containing electrical or electronic components ”
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Essential protection requirements Article 4 of the Directive: “Apparatus referred to in article 2 shall be so constructed that: (a)the electromagnetic disturbance it generates does not exceed a level allowing radio and telecommunications equipment and other apparatus to operate as intended (b)the apparatus has an adequate level of intrinsic immunity of electromagnetic disturbance to enable it to operate as intended ”
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Routes of Compliance Article 10.1 of the Directive: “ In the case of apparatus for which the manufacturer has applied the standards referred to in Article 7 (1), the conformity of apparatus with this Directive shall be certified by an EC declaration of conformity issued by the manufacturer or his authorized representative established within the Community. The declaration shall be held at the disposal of the competent authority for ten years following the placing of the apparatus on the market. The manufacturer or his authorized representative established within the Community shall also affix the EC conformity mark to the apparatus or else to the packaging, instructions for use or guarantee certificate. Where neither the manufacturer nor his authorized representative is established within the Community, the above obligation to keep the EC declaration of conformity available shall be the responsibility of the person who places the apparatus on the Community market. The provisions governing the EC declaration and the EC mark are set out in Annex I. “
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Routes of Compliance Article 10.2 of the Directive: “ In the case of apparatus for which the manufacturer has not applied, or has applied only in part, the standards referred to in Article 7 (1) or failing such standards, the manufacturer or his authorized representative established within the Community shall hold at the disposal of the relevant competent authorities, as soon as the apparatus is placed on the market, a technical construction file. This file shall describe the apparatus, set out the procedures used to ensure conformity of the apparatus with the protection requirements referred to in Article 4 and include a technical report or certificate, one or other obtained from a competent body. The file shall be held at the disposal of the competent authorities for ten years following the placing of the apparatus on the market. Where neither the manufacturer nor his authorised representative is established within the Community, this obligation to keep a technical file available shall be the responsibility of the person who places the apparatus on the Community market. The conformity of apparatus with that described in the technical file shall be certified in accordance with the procedure laid down in paragraph 1. Member States shall presume, subject to the provisions of this paragraph, that such apparatus meets the protection requirements referred to in Article 4. “
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Routes of Compliance Article 10.5 of the Directive: “ The conformity of apparatus designed for the transmission of radiocommunications, as defined in the International Telecommunication Union Convention, with the provisions of this Directive shall be certified in accordance with the procedure laid down in paragraph 1 once the manufacturer or his authorized representative established within the Community has obtained and EC type-examination certificate concerning this apparatus issued by one of the notified bodies referred to in paragraph 6 below. This provision shall not apply to the above apparatus where it is designed and intended exclusively for radio amateurs within the meaning of Article 2 (3). “
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Routes of compliance Product Does the product contain radio transmitters ? Can Harmonized standards be applied in full ? Standards route (Art. 10.1) Technical construction file route (Art. 10.2) EC type-examination route (Art. 10.5) Yes No Yes No
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Standards route (Art. 10.1) Apply Harmonized standards 1) Issue EC declaration of conformity Affix the CE mark _______________________ 1) The term ‘ensures conformity with’ is used, ie. testing is not necessarily required or relevant
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Harmonized standards So far eight lists of harmonized standards have been listed in the Official Journal: C101, 3 April 1998 C 270, 6 September 1997 C60, 29 February 1996 C325, 6 December 1995 C241/2, 16 September 1995 C49, 17 February 1994 C90, 10 April 1992 C44, 19 February 1992
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Technical construction file route (Art. 10.2) Prepare a TCF for the product, containing the following information: Description of the product Procedure used to ensure conformity to the essential requirements of the directive A report or certificate from a Competent body Issue EC Declaration of Conformity (DoC) Affix the CE mark
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Usual circumstances for using the TCF route No applicable Harmonized standards available Harmonized standards used in parts only Impractical to test, due to physical properties of the product Impractical to test, due to large number of similar variants of the product Product certified to standards not recognised by EC Note: The manufacturer chooses what tests or services he requires from the Competent Body
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Experience from TCF projects Who makes the TCF ? Must be a controlled document Lots of irrelevant information “Technical rationale” important What are the documentation requirements for sub- components already CE marked ? Acceptance of tests carried out by the manufacturer himself Continuous communication between the Competent Body and the manufacturer is of vital importance !
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EC type-examination route (Art. 10.5) Apply for EC type-examination by a Notified body, which: Checks conformity of the product against the Directive Checks conformity between the product and its documentation Carries out necessary/additional tests Issues a EC type-examination certificate Issue EC Declaration of Conformity (DoC) Affix the CE mark
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Contents of the EC Declaration of Conformity A description of the apparatus Reference to the specifications under which conformity is declared Where appropriate, reference to the TCF Where appropriate, reference to the EC type- examination certificate issued by the Notified body Identification of the signatory
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Requirements for the CE mark Graphical profile, as follows: Preferably on the product itself, or alternatively on the packaging, instructions for use or guarantee certificate May not be smaller than 5 mm
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Presentation of the new “guidance document”
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Guidelines for the EMC Directive The Commission issued in 1993 a “Guidelines on the application of council directive 89/336/EEC...” document A new “guidance document” is now in the final stage (The succeeding slides are based upon this document.)
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General remarks: The text of the directive overrule the ”guidance document” (only ment for interpretation) Lots of text / repetitive information A compromise (influenced by many parties) Several versions of the documetn exist Lots of unofficial versions on the Internet The new “guidance document”
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Objectives Main objectives: Guarantee the free movement of apparatus and to create an acceptable electromagnetic environment in the EEA territory To achieve these objectives, the EMC Directive lays down protection requirements and procedures under which the manufacturer may himself assess his apparatus against these requirements or may have it assessed by third parties
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Definitions Placing on the market: “The making available, against payment or free of charge, of a product covered by the Directive, and intended for a user, in the Community market for the purpose of distribution and/or use on the Community territory ” Putting into service: “The first use on the Community territory, by its end user, of a product referred to in the Directive”
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Definitions, contd. Manufacturer: “The person who assumes responsibility for the design and manufacture of a product covered by the Directive with a view to placing it on the Community market on his own behalf ” Authorised representative: “The person or persons expressly appointed by the manufacturer by a written mandate to act on his behalf in respect of certain manufacturers obligations. “
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Definitions, contd. Importer: “The person who places in the EEA market an apparatus which is covered by a Directive and imported from a third country. ” Other responsible persons: “When neither the manufacturer, nor the authorised representative,nor the importer is established in the EEA, any other person resident in the EEA who places the apparatus in the EEA market. “
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EMC Analysis - Decision Flow Chart
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EMC Analysis - “Decision Flow Chart”
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EMC Analysis - Decision Flow Chart, contd. 1To determine whether the equipment contains electrical and/or electronic parts or components. 2/3 To examine total/partial inclusions/exclusions quoted in the EMC Directive. Detailed guidance is given in chapter 5.2 especially in relation to exclusions explicitly given in the EMC Directive, and specific Directives within the meaning of article 2.2 of the EMC Directive. In case of partial exclusions, the extent to which the protection requirements are harmonised by other regulations, especially specific Directives, is identified. The EMC Directive shall then be applied to apparatus or protection requirements where they are not covered by the specific directives or regulations. 4To apply article 2.1 to determine whether the electrical equipment may be considered as passive from an EMC viewpoint (in this case it is excluded from the scope of the EMC Directive) or not. Chapter 5.3 gives the definition for passive-EM electrical equipment as well as illustrative examples.
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EMC Analysis - “Decision Flow Chart”
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EMC Analysis - Decision Flow Chart, contd. 5To determine whether the equipment is mentioned explicitly in the list appended (Annex III) to the EMC Directive (chapter 5.2). 6 To check if any harmonised product standard or family product standard, published in the OJ under the umbrella of the EMC directive can be applied (see annex 7 of this guide). 7to determine whether the equipment may be considered exempted from the EMC Directive with regard to the criteria described in chapter 5.4 which are commonly accepted by all parties involved in writing these guidelines. 8 to 10 The manufacturer has to determine the classification of his electrical apparatus as component, finished product, system or installation. This technical-commercial classification is based on the definitions given in this guide together with the detailed clarifications and different cases given in the relevant chapters for components, finished products, systems and installations.
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EMC Analysis - “Decision Flow Chart”
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EMC Analysis - Decision Flow Chart, contd. Components with a direct function must always be accompanied by the instructions for use as required by the EMC Directive in its Annex III. Only when they have a direct function and they are placed on the market as single commercial units for distribution and/or a final user are they subject to the other provisions of the Directive. A definition, criteria and illustrative examples are given in chapter 6.2. Finished products must be always accompanied by instructions for use as required by the EMC Directive in Annex III. Only when they are placed on the market as single commercial units for distribution and/or a final user are they subject to the other provisions of the Directive. A definition, criteria and illustrative examples are given in chapter 6.3. Systems and installations are covered by the EMC Directive, but the specific provisions are detailed respectively in chapter 6.4 for systems and 6.5 for installations.
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Application of the EMC Directive to components The EMC Directive applies to a component, if: it is intended to be marketed individually for distribution and/or use as a single commercial unit for the users it delivers a “direct function” Example: A resistor does not fall under the Directive, but a DC-DC converter available in stores does
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Application of the EMC Directive to components, contd. Component Without direct function? With direct function ? Such a component is an ‘apparatus’: It is subject to all provisions of the EMC directive. The manufacturer must deliver complete instructions for use suitable for the intended purpose of the finished product Such a component is an ‘apparatus’: It is subject to all provisions of the EMC directive. The manufacturer must deliver complete instructions for use suitable for the intended purpose of the finished product The only requirement for such a component is to provide it with instructions for use for the professional assembler or manufacturer of the final apparatus into which the component will be incorporated. These instructions should help him to solve any EMC problems within his final apparatus The direct function is available without further adjustments or connections other than simple ones which can be performed by any person not fully aware of the EMC implications Such a component may be placed on the market as a single commercial unit for distribution and final use The direct function is available without further adjustments or connections other than simple ones which can be performed by any person not fully aware of the EMC implications Such a component may be placed on the market as a single commercial unit for distribution and final use The direct function is not available without further adjustments or connections other than simple ones which can be performed by any person not fully aware of the EMC implications Such a component must not be be placed on the market as a single commercial unit for distribution and final use The direct function is not available without further adjustments or connections other than simple ones which can be performed by any person not fully aware of the EMC implications Such a component must not be be placed on the market as a single commercial unit for distribution and final use
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Application of the EMC Directive to apparatus The EMC Directive applies to all apparatus for which the ‘general criteria for the application of the EMC Directive’ is satisfied and that is not partially or totally excluded from the directive by other directives or by consensus
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Application of the EMC Directive to systems The EMC Directive in general applies to systems Keywords for further discussion: Systems assembled from apparatus and/or components which are not CE marked Various configurations
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Application of the EMC Directive to systems, contd. + =
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Application of the EMC Directive to installations The EMC Directive in general does not apply to installations, based on the assumption that the installation instruction and instruction for use for the apparatus and systems concerned are followed
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An introduction to EMC testing
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Reflect the electromagnetic environment in which the product is intended to “live its life” As EMC is difficult to prove by means of theoretical models, testing still remains the best way of verifying the EMC performance
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Types of EMC Standards Emission / Immunity Product Standards Product-family Standards Generic Standards Basic Standards A number of other standards, such as MIL STD, also available
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Product- / Product-family Standards EMC requirements for a given product or product-family Test levels are specified Details of how to set up, configure and run the product during the testing Detailed Criteria of Acceptance are specified Basic Standards are referred to Can be directly referenced in the DoC ! Note: Often “out of date”
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Generic Standards Used in the absence of Product-/Product-family Standards Divided into two categories of environments: Residential, Commercial and Light Industrial (Heavy) Industrial Drawn up because the process of producing Product-/ Product-family Standards is slow New products do not have suitable Product-/Product-family Standards Some rare products will never have adequate or suitable Product-/Productfamily Standards
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Generic Standards, contd. Test levels are specified Three general Criteria of Acceptance are specified (A/B/C) Basic Standards are referred to Can be directly referenced in the DoC !
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Basic Standards Each standard reflects an EM phenomenon in a given environment Contains details about how to conduct the actual test Minimal specification of test equipment Frequency range, sensitivity, pulse shape, etc. Uncertainties Calibration / test verification Gives alternative severity levels, only Often adopted from Product-/Product-family standards (e.g. IEC 801-X) Cannot be directly referenced in the DoC !
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Numbering of Standards The EN 50000 series of standards comes directly from CENELEC The EN 55000 series of standards is CISPR standards adopted by CENELEC, with or without modifications The EN 60000 series of standards is IEC standards adopted by CENELEC, with or without modifications (EN stands for European Norm)
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Numbering of Standards, contd. l The Generic Standards currently belong to the EN 50000 series of standards. (International versions have recently been published as EN/IEC 61000-6-X) l Product-/Product-family standards can be either EN 50000, EN 55000 or EN 60000 No basic standards for emission, but CISPR standards are often used Basic standards for immunity more and more based on the EN 61000-X-X series of standards
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Basic standards referred to in the final drafts of EN 50082-1, 09-95 and EN 50082-2, 08-96 EN 61000-4-8 Power frequency magnetic field EN 61000-4-3Radio-frequency electromagnetic field, AM ENV 50204Radio-frequency electromagnetic field, PM EN 61000-4-2Electrostatic discharge EN 61000-4-6Radio frequency, common mode EN 61000-4-4Fast transients EN 61000-4-5 Surges EN 61000-4-11Voltage dips and interruptions.
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EMC and other directives
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Interfaces between the directives In general interfaces between “Horizontal directives” and Product directives often difficult In general “Horizontal directives” apply as an alternative to Product directives when the Product directive are in their transition period Often “Horizontal directives” also apply after the transition period of the Product-Directives, depending on text of Product directive (f.inst. Machinery) Examples of the opposite: Medical Devices Directive, Automotive Directive and Marine Equipment Directive
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Combination of other “new approach” Product directives and the EMC Directive EMC Directive applicable: Telecommunications Terminal Equipment Directive Machinery Directive Excludes the EMC Directive: Medical Devices Directive “Marine Equipment Directive” “Automotive Directive” “Multi Directive” for two and three-wheeled vehicles Aircraft and Avionics (Ref. Art. 2.2 of the EMC Directive)
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Machinery and EMC They are complimentary and apply in parallel (Cover different aspects) Sub-system and/or “on-site” testing, often in combination with a TCF
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Machinery and EMC, contd. Important § of the Machinery Directive: “Radiation” in Annex I, items 1.5.10 and 1.5.11: 1.5.10: Machinery must be so designed and constructed that any emission of radiation is limited to the extent necessary for its operation and that the effects on exposed persons are non-existent or reduced to non-dangerous proportions 1.5.11: Machinery must be so designed and constructed that external radiation does not interfere with its operation
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Machinery and EMC, contd. Article 1(4) of the machinery Directive: “Where, for machinery or safety components, the risks referred to in this directive are wholly or partly covered by specific Community Directives, this Directive shall not apply, or shall cease to apply, in the case of such machinery or safety components and of such risks on the implementation of these specific Directives The Machinery Directive is hence not a specific directive within the meaning of Article 2(2) of the EMC Directive
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Services related to Conformity Assessment in accordance with the EMC Directive, normally offered by certification bodies/test houses
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Third party services (Art. 10.1) Guidance in finding out what EU-Directives and standards are relevant Guidance in preparing technical documentation (TD) Contents Applicable harmonized standards Carry out EMC testing Conformity assessment Contents of TD sufficient? If no, make deviation report Additional testing necessary? If yes, make test plan and conduct the tests If TD found OK, write final report Issuing of EMC Test Certificate or Statement of Conformity
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Competent Body services (Art. 10.2) Guidance in finding out what EU-Directives and standards are relevant Guidance in preparing the TCF Contents Applicable draft standards or alternative standards Carry out EMC testing Conformity assessment Contents of TCF sufficient? If no, make deviation report Additional testing necessary? If yes, make test plan and conduct the tests If TCF found OK, write final report Issuing of Certificate of Conformity
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Notified Body services (Art. 10.5) Guidance in finding out what EU-Directives and standards are relevant Guidance in preparing technical documentation (TD) Contents Applicable draft standards or alternative standards Carry out EMC testing Conformity assessment Contents of TD sufficient? If no, make deviation report Additional testing necessary? If yes, make test plan and conduct the tests If TD found OK, write final report Issuing of EC Type-Examination Certificate
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