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Terminal Automation System

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Presentation on theme: "Terminal Automation System"— Presentation transcript:

1 Terminal Automation System
TASyS Terminal Automation System PRESENTATION

2 TASyS History 1993 Mobil approach us with their requirements to Automate the Distribution of Refined Products, LPG, etc. The Requirements : - An integrated system to automate the operation within an oil marketing terminal, from the ordering, loading, alarm monitoring, to invoicing and reporting function. - Must handle transaction by Weight & Volume. The Effort : - Total 200 man-months of development effort. - First site in 1994. The Solution : - Based on client-server architecture with UNIX on the backend server and MS Windows on the front-end. - Incorporate Real Time Database

3 Terminal Automation System
Business Area : Depot Terminal (Truck Loading/ Barge Loading LPG) Product : TASyS Developer : CSE Systems & Engineering Pte ltd

4 PERTAMINA - Teluk Kebung PERTAMINA - Ambon
F N C S I T MOBIL SINGAPORE SPC PTT MARINE BANGCHAK REFINERY IOT PETCHBURI PERTAMINA - Teluk Kebung PERTAMINA - Ambon

5 TASyS FUNCTIONALITY & CAPABILITY

6 Tank Truck Loading Typical Procedure Flowchart Tank Truck Entry A
Grounding Overfill Connected Security Check at Guard House B Proceed to Exit Place Card in CR at Office Loading Arms Connected Vapour Recovery Print Bill of Lading & Loading Advice Place Card at Exit CR Place Card in Assigned Bay Sealing All Connections Correct? No Print Invoice Delivery Note At Correct Bay? No Proceed to Correct Bay Fill up Compartment Yes Exit Foot Valve Connected Yes More Compartments to fill? Repeat for New Compartment A Yes B No

7 TASyS Design Consideration
Adopt Industrial Standards - UNIX, NT - Oracle, SQL Server - Client/Server Architecture User friendliness On-Line Help & Selection Fail Safe Feature Handle Time Based & Transaction Processing Local language Support

8 Operating System, Database Management System, Networking
TASyS Functional Architecture Windows Based User MMIs Host Systems Interface Custom & Excise System Partner Terminal Automation Applications Operating System, Database Management System, Networking Memory Based Real-Time Database RDB Terminal Database Device Interface Tank Gauging Batch Controllers PLC Proving Computer Card Readers Permissive Valves, etc. Pumps Valves ESD

9 TASyS System Modules TERMINAL AUTOMATION SYSTEM Terminal
Access Control Order Management Order Scheduling Inventory Management TERMINAL AUTOMATION SYSTEM Stock Receipt Reports Generation Loading Operations Terminal Configuration System Management Communications Other Systems Field Devices

10 Order Management Software Functions MAIN FUNCTION
Provide function for entering Customer Order, Credit Checking, assignment of trucks, manual scheduling, compartment/product assignment, etc. Order Entry & Maintenance Manual Order to truck scheduling Order status upload to main host Order download from main host Order Scheduling Sample Screen Coming Up……… (Original Design)

11 ORDER STATUS QUERY Cancel Order Exit Update Order Query DELIVERY DATE
Tank Activities Degraded Mode Master File Product Transfer Truck Maintenance Truck Maintenance Security Exit Window ORDER STATUS QUERY Cancel Order Exit Update Order Query DELIVERY DATE

12 TRUCK SCHEDULING Sample Screen Coming Up……… (Customised Design)
TRUCK NO DELIVERY DATE LH1000X TRAILER NO TRIP NO LH1000X Compartment Selection Save Cancel Sample Screen Coming Up……… (Customised Design)

13 Inventory Management Software Functions MAIN FUNCTION
Provide Required Functionality To Manage The Inventory Of The Depot Product Receipt (Ship, Pipeline, Railway) - product receipt administration - remote pump and valve control - tank compatibility, overfill check - emergency valve close - volume measurement via tank gauging system - product receipt reporting Product Returns Sample Screen Coming Up……… (Original Design)

14 ENTER TERMINAL OPENING/CLOSING
AND STOCK TAKING TIMES TIMES FOR TODAY OPENING TIME CLOSING TIME STOCK TAKING TIME 14:40 19:00 22:00 NEW TIMES OPENING TIME CLOSING TIME STOCKING TAKING TIME DATE EFFECTIVE 07:00 19:00 22:00

15 ENTER TANK CLOSING VALUE
Loading Menu Master File Menu Degraded Mode Menu Audit Menu Report Menu System Security Menu LogOff Window ENTER TANK CLOSING VALUE Query Cancel Order Exit Query Unclosed Entries

16 Tank Farm Management Software Functions MAIN FUNCTION
Monitor and Manage the Tank Farm Operation Real time product measurement at ambient & standard High and high-high level warning and alarm Product transfer operations Sample Screen Coming Up……… (Customized Design)

17 TANK FARM DISPLAY

18 Additive Tank Farm

19 Loading Operations (Truck, Marine, LPG)
Software Functions Loading Operations (Truck, Marine, LPG) MAIN FUNCTION Manage the Loading Procedure to minimize turn around time, minimize wrong product & quantity delivery, contamination, and standardize loading procedure Dynamic bay allocation Loading advice generation Permissive monitoring & Control Initiate compartment loading Real-Time Loading monitoring Pumps/Valve shutdown during emergency Product invoicing based on volume or weight Sample Screen Coming Up……… (Customized Design)

20 LOADING DISPLAY

21 System Management Software Functions MAIN FUNCTION
To Provide HouseKeeping Facilities and Overall System Management Master File Maintenance Terminal parameters configuration Security Management Alarm processing Audit trail & Event Logging Backup/Restore Facility Process Scheduling Sample Screen Coming Up……… (Customized Design)

22 SECURITY - USER ACCOUNT

23 SECURITY - USER AUTHORIZATION

24 ALARM SUMMARY SCREEN

25 FLOW/BATCH CONTROLLER ALARM SCREEN

26 LOADING ALARMS DISPLAY

27 ESD & PLC ALARMS

28 ALARM LOG FILE

29 TASyS Typical Configuration Internet Other Systems Host Server
PB - Active X Web Server Other Systems Host Server Tank Gauging System Dispatch Console Terminal Server Report/Event Printer Loading Advise Printer Delivery Certificate Printer Card Readers Programmable Logic Controller Batch/Flow Computers

30 TYPICAL CUSTOMIZATION REQUIREMENTS
Terminal Configuration Reports Display Emergency Shutdown Procedure Truck Scheduling Operating Procedure

31 Field Equipment Interfaces
Batch Controllers/Flow Computers - Smith Meters - Oval - etc. Tank Gauging Systems - SAAB Tank Gauging System - Enraf Tank Gauging System - Sakura Tank Gauging System

32 Field Equipment Interfaces
Programmable Logic Controllers - Square D Model 400/600 Series - Modicon PLC - Allen Bradley PLC 5 Series - Others Card Readers Smith Meter Provers Weighbridge

33 Benefits of TASyS Reduce Operational Expenses
Improve Security, Control & Safety Procedure Improve Customer Service Reduce Storage and Handling Expenses Others

34 Questions & Answers:


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