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Interstate Oil and Gas Commission May 21-23, 2006 Billings, MT Jim Barnes NETL Project Manager U.S. DOE Marginal Expense Oil Well Wireless Surveillance (MEOWS)
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J. Barnes – April 2006 Technology Development with Independents Program Program Goals: Find solutions for production problems experienced by small independents Provide support for untried or unfamiliar technologies Slow well abandonment rate to preserve industry infrastructure Use field demonstrations to broaden information exchange and applications Program Benefits: Maintain current domestic production levels Curtail premature loss of domestic production due to fluctuating economic conditions Increase ultimate recovery in known fields using advanced technologies
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J. Barnes – April 2006 Estimated Independent Operators in Various PTTC Regions
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J. Barnes – April 2006 Our Economy Runs On Oil Total U.S. Energy Consumption is 100.4 Quadrillion Btu (2004). Oil is the largest source of U.S. energy (41%). Transportation Needs Total U.S. Energy Consumption
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J. Barnes – April 2006 Domestic Reserves IOGCC 2005 Marginal Oil and Marginal Gas Report 397,000 marginal wells in US Marginal wells produce 311 million barrels of oil per year (<10 bopd per well average) Marginal wells are candidates for improved well monitoring Reduction of well downtime through more effective monitoring could improve production by 5% to 10%
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J. Barnes – April 2006 Develop a Wireless Marginal Expense Oil Well Surveillance (MEOWS) System Operator: Vaquero Energy/The Hunter Living Trust Santa Barbara, California Project Location: Edison Field, Kern County, California Background: The field’s 225 marginal wells all operate on time clocks and produce into common flow lines Cost effective well production and efficiency monitoring is difficult to accomplish Frequent manual inspection of systems at each well site is uneconomic Individual well test units or gathering system production manifolds are cost prohibitive Conventional remote well monitoring systems are expensive
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J. Barnes – April 2006 Operator and Contractor Vaquero Energy (formerly Hunter Living Trust) Donald G. Nelson - P.O. Box 308, Edison, CA 93220 (661)363-7240 Field test - Edison Field, Kern County CA Petrolects, LLC Dr. Mason M. Medizade – 128 Twin Ridge Drive San Luis Obispo, CA 93405 (805)543-1010 Dr. John R. Ridgely
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J. Barnes – April 2006 Phase I Vibration Sensing Reduced electrical costs Increased oil production Reduce surveillance costs Sensor units installed on four wells
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J. Barnes – April 2006 MEOWS Components Involved proprietary flow sensor Programmable transmitting unit Base Receiver Receiving antenna Base station computer Interpretative software
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J. Barnes – April 2006 Phase I Successes Field testing demonstrated that acceleration sensors were able to detect well performance anomalies Low power spread-spectrum radio transmitters from the sensors were successful, sending signals over one-half mile from the well site to a computer Modifications, testing and up-grading was continued in Phase II
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J. Barnes – April 2006 Phase I Benefits Monitoring pumping unit vibrations allowed deviations from the desirable pump off condition to be identified early and corrected production was restored in timely fashion power waste was reduced equipment damage was reduced
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J. Barnes – April 2006 MEOWS Goals Monitor system performance and production Real time data from rod- pumped wells Improve efficiency Prevent marginal wells from being shut-in
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J. Barnes – April 2006 Phase II Evaluation of sensor placement Evaluate use of solar cell to eliminate batteries Extended use radio transmitters Developed low cost radio receiver connected to “smart” computer Develop Well Performance Surveillance Unit (WPSU) Real-time functionality High reliability, low maintenance Low cost to manufacture and install
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J. Barnes – April 2006 Microcontroller and Radio Modem Circuits
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J. Barnes – April 2006 Field Test of Well Performance Surveillance Unit (WPSU)
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J. Barnes – April 2006 Base Station Antenna and Radio Modem
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J. Barnes – April 2006 Phase II Benefits Increased oil production Reduced well servicing costs Reduced electricity costs Reduced well testing costs Reduced manual surveillance costs Low cost – less than $1,000 per unit
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J. Barnes – April 2006 Conclusions A low cost, real time wireless surveillance system has been successfully designed and field tested The heart of the unit is the proprietary flow sensor. Self- contained Well Performance Surveillance Unit (WPSU) Hardware systems were designed and tested Software was designed to convert signals for flow sensor High frequency radio systems were designed Three surveillance units were installed in the Edison field
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J. Barnes – April 2006 Radio Transmitter and Water Meter Vaquero developed wireless water meter Low gas-liquid-ratio wells have more accurate results Meters tested have pressure limits of 150 psi Meters are not designed for cyclic steam application Meters worked in field tests under normal oilfield conditions
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J. Barnes – April 2006 First Highly Efficient Hybrid CT Rig Built and Operating on U.S. Soil
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J. Barnes – April 2006 Microhole Program’s Goal Greater Domestic Oil Resource Recovery 407 billion barrels not economically recoverable with current technology 218 billion barrels from shallow development alone Conservative recovery estimate = 10 years of OPEC imports offset
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J. Barnes – April 2006 Future MHT Applications? Enabling Extended-Reach Drilling and Environmental Access via Pad Drilling
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J. Barnes – April 2006 Enabling Extended Reach Drilling and Environmental Access via Pad Drilling www.netl.doe.gov
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