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Co-precipitated manganese oxides- based sorbents for mercury and arsenic capture. Malgorzata Wiatros-Motyka EPSRC PhD project student Grant: EPSRC China Cleaner fossil energy call: EP/G063176/1: Innovative Adsorbent Materials and Processes for Integrated Carbon Capture and Multi- pollutant Control for Fossil Fuel Power Generation Supervisors: Prof. Colin Snape and Dr Trevor Drage
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Naturally occurring elements, In ppm in coals, but their emissions are growing environmental problem, No legislation in EU setting legal limits for Hg, e.g. in Canada 70% must be removed, The EU target value for As in ambient air (PM 10 ) of 6 ng/m 3 will be obligatory by the 31 December 2012, UK’s emissions: Hg and As Hg and As – few facts 13 t/year6 t/year
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Why there is a problem? Hg and As are highly toxic and tend to bio-accumulate in humans causing adverse health effects, including cancer, Different oxidation states (As (0), As 2 O 3; Hg (0), Hg (p), Hg (+2) ) and different forms, Particulates forms can be removed by existing control device, while gaseous forms easily escape such systems, As deactivates SCR catalyst what affects NOx removal.
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Average removal efficiencies (%) of existing control devices Electrostatic Precipitators (ESP) Fabric Filters (FF) Flue Gas Desulphurisation (FGD) Selective Catalytic Reduction (SCR) ACI Hg Hg (0) * 0000 >90 Hg (p) Hg (+2) 0-4040-90≤ 90≤80 As As (0), As 2 O 3 * 885 - - ? * Gaseous forms & most toxic forms, data based on Pavlish et al., 2010.
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Existing sorbents Activated carbons (sulphur, bromine, iodine impregnated), zeolites, calcium species (lime), fly ash, transition metals, and their oxides/sulfides – have been investigated, Temperature restricted, Usually low capacities, Easily deactivated by flue gas components (e.g. SOx,H 2 S).
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Challenge An improved sorbent which: can simultaneously capture multi-pollutant, is not restricted by high temperatures and other operational conditions, has high capacity for retaining pollutants as non-volatile compounds, can be reused but does not require frequent reactivation, is environmentally friendly, is cheap and has ‘long life’.
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Previous use and preparation of MnOx- based sorbents Main preparation methods: impregnation and precipitation, Oxidative capture of Hg and As (III and V) in aqueous solutions and water 1, MnOx/Al 2 O 3 used for removal of Hg from flue gas 2,3, Removal of elemental Hg, NOx and SO 2 4. 1 Mohan and Pittman, 2007; 2 Granite et al., 2000; 3 Qiao et al., 2009; 4 Palman and al., 2003.
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Preparation of MnOx-based sorbents by co-precipitation* Equal molar ratios of 28.7 g of Mn (NO 3 ) 2 *6H 2 0 and 33.9 g Zr0(N0 3 ) 2 *6H 2 0 were dissolved in water and then mixed together, Addition of concentrated ammonia solution, Filtration, evaporation and drying at 105°C, Activation of material using a continuous air stream at 450°C for 2 hours. *Eguchi, K.; Hayashi, T. Catalyst Today 1998, 45, 109-115.
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Main aim To continue testing of MnOx/ZrO 2 sorbent for Hg capture in order to recognise the limiting factors and improve the operational conditions, To investigate the potential of this sorbent for As capture.
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AFS DETECTOR Thermostat at 40°C N2N2 VentMFC Dilution gas Carrier gas LMVG at 30 °C Sorbent bed Data acquisition system Figure 1. Schematic of Hg adsorption rig
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BET surface areas of MnO 2, ZrO 2 and MnO x ZrO 2 sorbents Patent PCT/GB2008/050056* The pore structure of the MnO 2 obtained by precipitation without ZrO 2 is dominated by macrospores, and therefore the surface area remains relatively small. MnOx/ZrO 2 MnO 2 ZrO 2 * Colin Edward Snape* Colin Edward Snape, Cheng-gong Sun, Janos Lakatos, Ron Earl Perry.Cheng-gong SunJanos LakatosRon Earl Perry
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AC MnOx/ZrO 2 Comparison between Activated Carbon and MnOx/ZrO 2 sorbent performance Hg generation in the flow of 80 ml/min: 0.0028519 mg/min
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Co-precipitated MnOx-based sorbents developed at the University of Nottingham Patent PCT/GB2008/050056* Capacity achieved for bed packed by sorbent at 50C and a N 2 flow of 130 ml/min. * Colin Edward Snape* Colin Edward Snape, Cheng-gong Sun, Janos Lakatos, Ron Earl Perry.Cheng-gong SunJanos LakatosRon Earl Perry
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Effect of temperatures and SO 2 on the performance of the MnO x /ZrO 2 sorbent Full capacity remains at 150 o C and significant capacity still remains at 250 o C. Effect of SO 2 in reducing capacity is greater at the higher temperatures. 5% Oxygen increases capacity by ca. 1% at 250- 350 o C. Patent PCT/GB2008/050056
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Thermally regenerated MnO x /ZrO 2 adsorbent Patent PCT/GB2008/050056
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Weight loss from MnO x /ZrO 2 adsorbent Patent PCT/GB2008/050056 Most of Hg adsorption capacity retained until 300 o C and then steady decrease to 500 o C.
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N2N2 Vent Nitric acid solution Figure 2. Schematic of As2O3 adsorption rig MFC Heating furnace 260°C As 2 O 3 Diluent gas Carrier gas Sorbent bed
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Conclusions Present results indicate the significant promise of the MnOx-based sorbents for Hg capture. Extensive testing required to recognise the limiting factors and improve the operational conditions. A need of a more complete understanding of reaction mechanism and kinetics.
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Future work Testing of MnOx- based sorbents sorbent for As removal in different atmospheres and operational conditions, Testing of commercially available sorbents in same conditions as MnOx-based, Evaluation of sorbents performance.
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Thank you for attention
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