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Confidential - Do not Distribute1 Accelerated Packaging with Adept Solutions “Building Partnerships” August 2007.

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Presentation on theme: "Confidential - Do not Distribute1 Accelerated Packaging with Adept Solutions “Building Partnerships” August 2007."— Presentation transcript:

1 Confidential - Do not Distribute1 Accelerated Packaging with Adept Solutions “Building Partnerships” August 2007

2 Confidential - Do not Distribute2 Business Drivers Applications Technologies Evolution of Packaging Robots Adept Packaging Solutions Q&A Business Drivers Applications Technologies Evolution of Packaging Robots Adept Packaging Solutions Q&A Agenda

3 Confidential - Do not Distribute3 Packaging Market Business Drivers 1.Higher Throughput per Factory Space Factory Space is at a Premium 2.Increased Labor & Liabilities Costs 3.Localized Production Need to Produce Near Customers Regulatory Constraints 4.Increased Product Breadth Shorter Time to Volume Mass Customization of Products 5.Clean Product Handling Need for Sterile Packaging

4 Confidential - Do not Distribute4 Pick-and-Place oSmall, lightweight products oHigh speeds oExamples: blister pack loading, kit assembly Carton Loading oHeavier products oCartoning oTop loading Palletizing oHeavy objects (20 kg+) Pick-and-Place oSmall, lightweight products oHigh speeds oExamples: blister pack loading, kit assembly Carton Loading oHeavier products oCartoning oTop loading Palletizing oHeavy objects (20 kg+) Packaging Applications

5 Confidential - Do not Distribute5 Packaging Market Enabling Technologies 1.High Speed Robotics 2.Seamless Vision & Tracking 3.Robust Color Vision 4.Integrated Compact Controls 5.Tight PC/PLC Connectivity

6 Confidential - Do not Distribute6 Adept History in Packaging Market 198319851990199520002006 Direct Drive Robot Integrated Vision Tracking Rowntree McIntosh 1 st Robot in Packaging Chocolate Frey 1 st Candy Line 47 PPM Pepperidge Farms 1 st Cookie Capping 70 PPM Delta Robot SmartController Vision & Tracking Geometric Object Cobra s800 Inverted Quattro s650 Embedded Controls Color Vision Over 3,000 Adept Systems Installed in Packaging

7 Confidential - Do not Distribute7 Application Videos

8 Confidential - Do not Distribute8 1980s to 1990s oSigPack Systems used AdeptOne robots oFirst Delta (3 parallel arm) robot licensed and sold by Demaurex in 1988 oABB Flexible Automation bought license and built IRB340 FlexPicker oSigPack bought the robots but needed vision guided conveyor tracking solution oBosch bought Sig and Demaurex oSchubert introduced its own SCARAs to compete with Adept oInvert Mount SCARAs (not direct drive driven) oAdept decided to focus on value of controls technology oPut controls on SigPack and ABB robots 1980s to 1990s oSigPack Systems used AdeptOne robots oFirst Delta (3 parallel arm) robot licensed and sold by Demaurex in 1988 oABB Flexible Automation bought license and built IRB340 FlexPicker oSigPack bought the robots but needed vision guided conveyor tracking solution oBosch bought Sig and Demaurex oSchubert introduced its own SCARAs to compete with Adept oInvert Mount SCARAs (not direct drive driven) oAdept decided to focus on value of controls technology oPut controls on SigPack and ABB robots Evolution of Robotics in Packaging ABB IRB340 FlexPicker SigPack Delta Robot XR31

9 Confidential - Do not Distribute9 1990s to 2000s oCompanies focusing on new generation of mechanisms specifically designed around packaging oAdept designed and marketed table-top SCARAs – Adept Cobra oFocus on light payload (up to 5.5 kg) for very high speed packaging and other discrete automation tasks oIntroduced line of 6 axis robots – Adept Viper oFlexibility oPrecision oSpeed oCommon work envelope for robots oUnique advantage of superiority in controls oDual robot configuration options 1990s to 2000s oCompanies focusing on new generation of mechanisms specifically designed around packaging oAdept designed and marketed table-top SCARAs – Adept Cobra oFocus on light payload (up to 5.5 kg) for very high speed packaging and other discrete automation tasks oIntroduced line of 6 axis robots – Adept Viper oFlexibility oPrecision oSpeed oCommon work envelope for robots oUnique advantage of superiority in controls oDual robot configuration options Evolution of Robotics in Packaging Adept Viper Adept Cobra

10 Confidential - Do not Distribute10 Multiple mechanisms for various Packaging Tasks Pick-and-Place oCobra (tabletop or ceiling- mountable) oQuattro Packing oCobra oViper oMore flexibility and precision Palletizing oViper Multiple mechanisms for various Packaging Tasks Pick-and-Place oCobra (tabletop or ceiling- mountable) oQuattro Packing oCobra oViper oMore flexibility and precision Palletizing oViper Packaging Solutions

11 Confidential - Do not Distribute11 Over-the-belt lightweight packaging 5.5 kg max payload 800 mm reach Same high performance as standard Cobra Dual configuration option Over-the-belt lightweight packaging 5.5 kg max payload 800 mm reach Same high performance as standard Cobra Dual configuration option Cobra s800 Inverted – latest addition to Cobra product line

12 Confidential - Do not Distribute12 Superior Design o4 parallel arms instead of just 3 - enables excellent load balance oLightweight carbon fiber arms for high acceleration oAIB (Amplifiers in Base) saves workspace and cabling Highest speeds and throughput o20% better performance and lower cycle times than other parallel /Delta style robots oIdeal for one at a time pick-and- place, packaging and kit assembly applications oNearly 20% larger work envelope than competitive robots for higher productivity Consistent performance across entire work envelope Superior Design o4 parallel arms instead of just 3 - enables excellent load balance oLightweight carbon fiber arms for high acceleration oAIB (Amplifiers in Base) saves workspace and cabling Highest speeds and throughput o20% better performance and lower cycle times than other parallel /Delta style robots oIdeal for one at a time pick-and- place, packaging and kit assembly applications oNearly 20% larger work envelope than competitive robots for higher productivity Consistent performance across entire work envelope High Speed Pick-and-Place with Quattro

13 Confidential - Do not Distribute13 Highest Speeds

14 Confidential - Do not Distribute14 Fast and Powerful Rotation Rotation comes for free, equal to a 20mm translation -212 degrees+212 degrees0 degrees 20 mm Long Lifetime (not telescopic arm) Fast and Powerful High Performance even at the extremes of the work envelope Large Workspace (not telescopic arm)

15 Confidential - Do not Distribute15 Largest workspace o1300 mm diameter o500 mm Z stroke in certain areas Rotation/Theta: ± 180° Repeatability oX,Y,Z: ± 0.1 mm oRotation: ± 0.4° Rated Payload: 2 kg Max Payload: 2 kg Largest workspace o1300 mm diameter o500 mm Z stroke in certain areas Rotation/Theta: ± 180° Repeatability oX,Y,Z: ± 0.1 mm oRotation: ± 0.4° Rated Payload: 2 kg Max Payload: 2 kg General Specifications 1300 mm ø 250 mm Z stroke 700 mm ø Additional 250 mm Z stroke

16 Confidential - Do not Distribute16 Comparison of Performance in Work Space Competitive Parallel Robot Quattro Average PPM 100..160 Burst PPM +10% Average PPM 120.. 200 Burst PPM + 20% Acceleration: Red 60 m/s 2 Orange 70 m/s 2 Yellow 80 m/s 2 Green 100 m/s 2 Acceleration: Green 150 m/s 2 Acceleration is the same throughout Work Space

17 Confidential - Do not Distribute17 Easy to Add User I/O and End-of-Arm-Tooling Plenty of space for vacuum tubes, wiring and large grippers Easy changeover of gripper through replacement of moving platform

18 Confidential - Do not Distribute18 Washable Wash down bundle available for stringent cleaning needs (e.g. raw food handling, etc.) oIP 65/66* (base, inner arms) oIP67* (outer arms, platform) Smooth surfaces for easy wipe down Outer arms and moving platform can be removed for easy cleaning Wash down bundle available for stringent cleaning needs (e.g. raw food handling, etc.) oIP 65/66* (base, inner arms) oIP67* (outer arms, platform) Smooth surfaces for easy wipe down Outer arms and moving platform can be removed for easy cleaning *Additional cost for this option

19 Confidential - Do not Distribute19 Compact Controls 970 mm 80 mm 330 mm 190 mm 710 mm 725 mm Adept controller is just 1/10 th the size of an alternate parallel robot controller!

20 Confidential - Do not Distribute20 Amplifiers in base save floor space and cost of integration Single/dual robot configuration Conveyor tracking up to 6 belts Tightly integrated vision (sAVI or AdeptSight) Amplifiers in base save floor space and cost of integration Single/dual robot configuration Conveyor tracking up to 6 belts Tightly integrated vision (sAVI or AdeptSight) Integrated Amplifiers in Base of Robot SmartController CX Integrated Amplifier 80 mm 330 mm 190 mm

21 Confidential - Do not Distribute21 Controls oMulti-axis support (up to 24 axes) oLine balancing with 4+ robots Application Software (TBD) Vision osAVI (AIM) oAdeptSight (PC) Controls oMulti-axis support (up to 24 axes) oLine balancing with 4+ robots Application Software (TBD) Vision osAVI (AIM) oAdeptSight (PC) Packaging Solutions

22 Confidential - Do not Distribute22 Process function (Application Software) Sorting, mixing, collating, assembling Pattern configuration Load balancing Sorting, mixing, collating, assembling Pattern configuration Load balancing Buy (Coming soon) Studio-type application with graphical configuration Build Program these functions by system integrator

23 Confidential - Do not Distribute23 Quattro Extends Product Range for Packaging Industry Cobra 350 Cobra 600 Cobra 800 Inverted Viper 650 Viper 850 Quattro s650 PythonCartesian AdeptSight PC Vision Adept PLC Programming Adept Controls on 3 rd party mechanisms SmartController CX Viper 1700 AnyFeeder

24 Confidential - Do not Distribute24 Thank You


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