1. By H. S RINIVASAIAH Director of Factories, Boilers, Occupational Safety & Health. Government of Karnataka By H. S RINIVASAIAH Director of Factories, Boilers, Occupational Safety & Health. Government of Karnataka N ETWORKING – WORKSHOP O N www.hrdp-idrl.in W EB P LATFORM N ETWORKING N ETWORKING – WORKSHOP O N O N www.hrdp-idrl.in W EB W EB P LATFORM Presentation on -- Karnataka StateActivities -- Karnataka State Activities -- Karnataka State State Activities

6. Corex gas holder

8. Industrial / Chemical disasters originate from:- Manufacturing and Formulation. Material handling and storage. Pipelines. Transportation. Malfunction of equipments and control systems. Sabotage. Terrorist activity. Natural disasters. External aggression. Human errors. Process conditions – SOP deviations

10. - Leak in LPG Storage facility - BLEVE occurred 500 deaths - Loss US$ 100 millions

18. CONTROL MECHANISMS –IDENTIFICATION OF HAZARDOUS CHEMICAL UNITS –QUANTIFICATION OF CHEMICALS –RISK ASSESSMENT HAZARD IDENTIFICATION HAZARD QUANTIFICATION RISK EVALUATION –INDIVIDUAL RISK –SOCIETAL RISK –RISK ELIMINATION FIRST LINE OF DEFENCE

19. 1. RISK COMMUNICATION -ON SITE EMERGENCY PLAN -OFF SITE EMERGENCY PLAN 2. AWARENESS/PREPAREDNESS/RESPONSEAWARENESS/PREPAREDNESS/RESPONSE -IN PLANT TRAININGIN PLANT TRAINING -PUBLIC RESPONSE TRAINING -MOCK REHEARSALSMOCK REHEARSALS 3. MUTUAL AID RESPONSE GROUP SECOND LINE OF DEFENCE

20. THIRD LINE OF DEFENCE -LOCAL ADMINISTRATION -DISTRICT ADMINISTRATION -STATE ADMINISTRATION -CENTRAL ADMINISTRATION LOCAL COMMUNITY LEADERS, NGO’S, OTHER SUPPORTING ORGANISATIONS

21. FOURTH LINE OF DEFENCE 1. MITIGATION MEASURES - RESCUE - RECOVERY - RELIEF - REHABILITATION 2. MEDICAL MANAGEMENTMEDICAL MANAGEMENT

22. 1No Registered Factories12323 2No. Of Hazardous Units1098 3No. Of MAH Units78 4No. Of Workers Exposed To Risk1,50,000 5No. Of Public Exposed To Risk2.77 Lakh 6No. Of Districts Involved16 Of 29 7No. On Site Emergency Plans In Place985 8No. Of Off Site Emergency Plans In Place15 9No. Of On Site Mock Rehearsals102 10No. Of Off Site Mock Rehearsal08 11No. Of Full Scale Off Site Drills With NDMA3 Data Up linking Karnataka Scenario

23. 15 B’lore (U) 13 B’lore R) LOCATION OF MAJOR ACCIDENT HAZARD UNITS IN THE STATE OF KARNATAKA Belgaum Bellary 3 Dakshina Kannada. 6 Dharward Ramanagaram 2 Haveri Kolar 1 1 Koppal 7 Mysore 1 Raichur Shimoga 3 2 Tumkur 2 Uttara Kannada 12 1 Hassan 4 5 Total - 78

24. THE STATUS OF HAZARDOUS MATERIAL STORED, USED AND HANDLED IN THE STATE. Sl. No. ParticularsQuantityMain Hazard 1LPG72580 MTFire / Explosion 2Petroleum Products295396 KLFire 3Chlorine1705 MTToxic and Corrosive 4Liquid Oxygen4591 MTCold burns, oxidizing 5Carbon Di Sulphide200 MTToxic 6Ammonia10053 MTToxic and Corrosive 7Liquid Nitrogen720 MTCold burns

25. THE STATUS OF HAZARDOUS MATERIAL STORED, USED AND HANDLED IN THE STATE. Sl. No. ParticularsQuantityMain Hazard 8Corex Gas100000nm 3 Toxic, Fire & Explosion 9Hydrochloric acid1185 MTCorrosive 10Sulphuric acid3039 MTCorrosive 11Phosphoric acid21000 MTCorrosive 12Blast furnace gas77000 nm 3 Toxic, Fire and Explosion 13Other chemicals like Naphtha, Solvent, Ethyl Mercaptan, Sulphur dioxide, Sodium Hydroxide, etc. 5402 Mt-

26. MONITORING MECHANISMS

27. REGULATORY MECHANISM Site Appraisal Committee 1 Director Factories & Boilers Department Chairman 2 Member - Secretary Karnataka State Pollution Control Board or his representative Member 3 Officer in charge, Regional Occupational Health Centre Bangalore Member 4 Professor and HOD Department of Chemical Engineering, Indian Institute of Science, Bangalore Member 5 State Oil Coordinator Mission Road, Bangalore or his representative Member 6Joint Director of Factories (in-charge CSMC)Member-convener Site Appraisal Committee 1

28. Regulatory Mechanism contd…. 2. Periodical Inspection 3. Central Safety Monitoring Cell

29. DATA Hazardous Industries Chemicals in usage, Handling, Storage, Manufacturing and Transportation. Risks – Emissions, Fire, Explosion, Toxic, Poisonous, Asphyxia, Illness (Mortality and Morbidity), Combination. Effects – Illness, Burns, Deaths, Injuries, Destruction to Property, Contamination or Combination.

30. Data  Airports  Ambulances  Amusement Parks  Bangalore Mahanagara Palike  Blood Banks    Bus Stations  Central and State Govt., Buildings  Chemical Dealers  Chemists and Druggists Kept Open for 24 hours  Commercial Activity Areas  Crematoriums / Mortuaries  Crowded Places  Cultural Places  Disinfectants

31. Data  District Disaster Management Group (Urban)  District Disaster Management Group (Rural)  District level Officers Bangalore Rural  Drinking Water Units  Fire Services  HAM Radio Facilities  Heads of Department  Health Care Units  Hearse Vans  Heavy Duty Pumps and Portable DG Sets  Heavy Earth Moving Equipment    High Raised Building  Home Guards  Hotels

32. Data  Livestock Data  Low Lying Areas    Major Tanks, Dams and Rivers  Medical and Surgical Equipment Suppliers  NGO’s Bangalore Rural District  NGO’s Bangalore Urban District  Parking Yards  Petrol Pumps Kept Open for 24 Hours  Pharmaceutical Factories  Places of Heritages  Police Stations  Population Details Around Proposed Bangalore – Mangalore Pipeline  Population Taluka Wise  Population Ward Wise

33. Data  Public Rally Places  Railway Stations  Relief Commissionerate  Rescue Shelters  Secretariat Telephone Numbers.  Slums with Population  Stadiums  Taluka Level Officers Bangalore Rural District  Technology and Information Providers  Temples and Religious Places  Theatres  Transport Facilities  Trauma Care Centers

34. Data  Veterinary Hospitals  Villages Identified Down Stream of Kanva River  Villages Identified Down Stream of Manchinabele Reservoir  Warehouse Details  Water Purifying Plants  Water Services (Private)    Water Storage Places  Water Purifying Materials

35. RESPONSIBILITY & RESOURCE MATRIX RESPONSIBILITY & RESOURCE MATRIX

36. FIRE SERVICES RESPONSIBILITY & RESOURCE MATRIX

37. POLICE RESPONSIBILITY & RESOURCE MATRIX

38. REVENUE RESPONSIBILITY & RESOURCE MATRIX

39. HEALTH RESPONSIBILITY & RESOURCE MATRIX

40. WEB PORTALS Karnataka State-Wide Area Network Websites of Individual Departments E – Mail Internet Facility

41. Our Aim To constantly improve the existing system To be more user friendly To achieve highest effectiveness and efficiency To drastically improve response time To improve co-ordination between various organizations

42. What we need Technical Inputs Support from similar organizations Training modules Funding Sustainability of the project

43. Why do we need all this - To save lives, property, environment When the egg is broken – a life is lost Allow the nesting… … a life is born

44. H.S RINIVASAIAH Director of Factories & Boilers Government Of Karnataka Thank “ U ”

48. End of Presentation

49. H.S RINIVASAIAH Director of Factories & Boilers Government Of Karnataka Thank “ U ”

50. The Difference Between Knowing Something And Success Lies In Doing!!

51. Return

52. AWARENESS PROGRAM Return

53. NEXT

54. Return

55. In plant training Return In plant training

56. Mock rehearsal Return

57. Location of High Risk areas LPG Yard Spirit & Methanol Yard Diesel/Petrol Yard Diesel Yard Gas storage Room Gas room Diesel Yard Incinerator Gas Room Diesel/Petrol Yard TEM m/c Return

58. DIRECTOR OF FACTORIES AND BOILERS

64. Annexure – List of Blood Banks

65. ANNEXURES Annexure – List of Blood Banks

66. Low Lying Areas Annexure – List of Low Lying Areas

67. Annexure – List of Heavy Earth Moving Equipments

68. Private Water Supply Agencies Annexure – List of Private Water Supply Agencies