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Job Planning Section 4.

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Presentation on theme: "Job Planning Section 4."— Presentation transcript:

1 Job Planning Section 4

2 Engineering Drawings Unit 5

3 Objectives Understand the meaning of the various lines used on engineering drawings Recognize the various symbols used to convey information Read and understand engineering drawings or prints

4 Engineering Drawings Language draftspersons, tool designers, and engineers indicate to machinist physical requirements of part Three standards similar American ANSI Y14.5 (American standard) ASME Y14.5M-1994 ISO R1 101 Complete product: Assembly drawing Each part component: detailed drawing Reproduced as copies called prints

5 Orthographic View or Projection Method
Shows part from three sides Copyright © The McGraw-Hill Companies, Inc. Permission required for reproduction or display.

6 Cylindrical Parts Shown on prints in two views
Front and right Interior forms difficult Sectional view

7 Standard Lines Example Name Description Use
Object lines Thick, black Edge of object in wide Hidden lines Medium, black Hidden contours .125 in dashes .060 in spaces Center lines Thin lines Centers of holes long-short Dimension Thin double Dimensions arrow Cutting-plane Thick black Show imagined long, two short section cut Cross section Fine, parallel Show surfaces 45 degrees exposed (cut) 1 ½

8 Drafting Terms Limits Tolerance
Largest and smallest permissible dimensions largest smallest Tolerance Permissible variation of size of the part Example: =.004 Copyright © The McGraw-Hill Companies, Inc. Permission required for reproduction or display.

9 Drafting Terms Allowance Fit
Intentional difference in sizes of mating parts Shop drawing would show both shaft and hole with max and min sizes to produce best fit Fit Range of tightness between two mating parts Two general classes Clearance fits: part revolve or move Interference fits: two parts forced together as single

10 Scale Size Indicates scale to which drawing has been made
Representative measurement Scale Definition 1:1 Actual size of part 1:2 One-half actual size of part 2:1 Twice actual size of part

11 Units of Measurement Metric system of measurement is international standard Inch system widely used in US and Canada Note on title block of drawing should identify: inch, metric, or dual

12 Manufacturing Methods
Drawing only defines part Does not specify how part made Example: Hole diameter shown Does not indicate drill, ream, bore Tolerance or limit should be provided if dimension is critical

13 Basic Dimensioning Used on working drawings to explain to machinist shapes and sizes required Title block Type of material Number of parts required Special notes

14 Dimensioning Tolerances
Define accuracy of specific operation or part Each dimension should have tolerance Tolerance on dimension as 1 or 2 units of last digit indicates tolerance of in. Can show specific limits (high or low) or as plus or minus tolerancing

15 Inch Dimensions Fractions sizes stated to two decimal places indicates not critical size Whole dimensions shown with minimum of two zeros to right of decimal point No zero used to left of decimal for values less than 1 in. Critical dimensions shown in three or four decimal places and tolerances included

16 Metric Dimensions Zero must be used to left of decimal for sizes less than 1 millimeter No decimal point or zero follows whole number Where dimension larger than whole number by decimal fraction, last digit to right of decimal point is NOT followed by zero

17 Common Symbols R angularity countersink basic dimension depth/deep
between diameter conical taper perpendicularity counterbore/spotface radius 60 R

18 Symbols SYMBOLS Some of the symbols and abbreviations used on shop drawings indicate the surface finish, type of material, roughness symbols, and common machine shop terms and operations. A few of the common symbols used in this book are as follows:    angularity    countersink 60 basic dimension    depth/deep    between    diameter    conical taper    perpendicularity    counterbore/spotface R radius Countersinks, counterbores, and spotfaces can be shown on drawings by abbreviations or dimension symbols, with the symbols being preferred. Samples of some common symbols in use are shown in Fig. 5-7 on p. 44. Copyright © The McGraw-Hill Companies, Inc. Permission required for reproduction or display.

19 Copyright © The McGraw-Hill Companies, Inc
Copyright © The McGraw-Hill Companies, Inc. Permission required for reproduction or display.

20 Copyright © The McGraw-Hill Companies, Inc
Copyright © The McGraw-Hill Companies, Inc. Permission required for reproduction or display.

21 Copyright © The McGraw-Hill Companies, Inc
Copyright © The McGraw-Hill Companies, Inc. Permission required for reproduction or display.

22 Dimensioning Systems Dimensions used on prints to give distance between two points, lines, planes Numerical value gives actual measurement Dimension line indicates direction Arrowheads indicate points between which value applies Decimal system uses only decimal fractions

23 Dimensioning Systems Two types used in computer numerical control work
Incremental system Dimensions given from previously known point Absolute system Dimensions or positions given from fixed zero or origin point

24 Workplace Communication
Manufacturing part of global economy Standardized symbols and characteristics International Standards Organization (ISO) Established in 1946 TC#10 committee to develop standards for technical drawings American Society of Mechanical Engineers (ASME) ASME Y publication on Dimensioning and Tolerancing lists latest standards

25 Common Machine Shop Abbreviations
CBORE Counterbore CSK Countersink DIA Diameter Diameter HDN Harden L Lead LH Left hand mm Millimeter NC National coarse NF National fine P Pitch R Radius Rc Rockwell hardness test RH Right hand THD Thread or threads TIR Total indicated runout TPI Threads per inch UNC Unified national coarse UNF Unified national form

26 Surface Symbols Deviation from nominal surface caused by machining operation Includes roughness, waviness, lay, and flaws Measured by surface finish indicator in microinches (µin.) Surface finish mark Indicates which surface of part to finish

27 Surface Finish Mark .002 Waviness height in Surface finish
40 .002 .001 Waviness height in thousandths of an inch Surface finish in microinches Roughness width in thousandths of an inch Machining marks run perpendicular to the boundary of the surface indicated

28 Surface Symbols Indicate direction of lay
Marks produced by machining operations on work surfaces = Parallel to boundary line of surface indicated by symbol X Angular in both directions on surface indicated by symbol M Multidirectional C Approximately circular to center of surface indicated by symbol R Approximately radial to center of surface indicated by symbol

29 Aluminum, magnesium and their alloys
Material Surfaces Copper, brass bronze, etc. Steel and wrought iron Aluminum, magnesium and their alloys Cast iron and malleable iron Copyright © The McGraw-Hill Companies, Inc. Permission required for reproduction or display.


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