1. MicroSCADA Pro in demanding Industrial Applications
4/21/2017
MicroSCADA Pro in demanding Industrial Applications
John Tsao
Eric Chuang
Anders Brokvist
Contents:
- ABB Taiwan BU2875
- NTC (ask Victoria)
- Fab3 general (Victoria)
- mscada NTC3
- Engineering
- problems encountered mscada
- Trends with Chinese OX characters
- Busbar coloring
- SCL Importer OX texts
- Adapters
- MMI alarms not in connectivity packages
- Time synch problem with OPC Server-> SPA-ZC40x
- other devices
- PLC AB on OPC (Rslinx), Generator controller
- DUPS(Modbus), Multimeter(Siemens, modbus), DC charger (Modbus), Generator controllers(modbus)
- other applications
- DUPS
- Generator
- Mimic control (Modbus Master, Mimic is slave).
- Daily Report export values to Excel
- Billing function, calculates and splits energy bills into different cost centers. Exported to Excel.
- Connected to FMCS (Facility Maintenance Control System) using OPC DA Server
Emergency Generator:
- 11pcs Dc chargers (1/generator)
- meters Siemens P650
- generator controllers (for synch control)
- temperature controllers (modbus)
- RTU211 for general I/O
DUPS
- relays
- DUPS controller (Modicon PLC ,modbus)
- DUPS from ABB Holland including
- DC charger
- RTU211
GIS
- 3pcs REB670 (PCM SP1)
- FIABB IED uses LIB510 setting tool
PSS
- RTU for LV panel (ACB signals)
Supervision
- made by using additional signals from SPA-ZC40x
Mimic controller:
- Siemens S7 PLC (modbus slave)
- contolled from mscada using Modbus Master
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2. Contents About Nanya Technology Corporation (NTC) NTC Fab 3
4/21/2017
Contents
About Nanya Technology Corporation (NTC)
NTC Fab 3
MicroSCADA Pro Installation
System Layout & Components
Process Devices
Applications
Engineering
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3. Contents About Nanya Technology Corporation (NTC) NTC Fab 3
4/21/2017
Contents
About Nanya Technology Corporation (NTC)
NTC Fab 3
MicroSCADA Pro Installation
System Layout & Components
Process Devices
Applications
Engineering
FISUB/Österbacka

4. About Nanya Technology Corp.
4/21/2017
About Nanya Technology Corp.
Founded on March 4, 1995
Main shareholder: Nanya Plastics Corporations of the Formosa Plastics Group
Headquarters in Taoyuan, Taiwan
5,275 employees (Oct 2007)
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5. About Nanya Technology Corp.
Conduct research and development, design, manufacturing and sales of DRAM products
Two factories producing 8-inch (200mm) wafers and one factory producing 12-inch (300mm) wafers

6. Contents About Nanya Technology Corporation (NTC) NTC Fab 3
MicroSCADA Pro Installation
System Layout & Components
Process Devices
Applications
Engineering

7. NTC Fab 3 12-inch wafers with 70 and 60nm technology
Planned max. capacity/month 62,000 wafers
Constructed in two phases:
Fab 3A: 70nm 30,000 wafers/month
Fab 3B: 60nm

8. NTC Fab 3A (phase 1) Milestones: 3 / 2006 : Ground-breaking ceremony
3 / 2007: Clean room construction
5 / 2007: Equipment move-in
10 / 2007: Successful Pilot run
3Q / 2007: 70nm wafers production started
Customer: NanYa Technology Corporation (NTC)
Year of commissioning: 2007

9. Contents About Nanya Technology Corporation (NTC) NTC Fab 3
MicroSCADA Pro Installation
System Layout & Components
Process Devices
Applications
Engineering

10. MicroSCADA Installation
4/21/2017
MicroSCADA Installation
Customer’s need
EPC contractor NanYa Switchgear Unit builds six (6) new “Fab3A” substations
Reliable partner for SA to support the project from tender clarification to turnkey implementation
ABB’s response
SAS650 IEC61850-based system with fully redundant hot-standby station servers
Various ABB IEDs (REX521 * 197 pcs, REF541 * 66 pcs, RET541 * 13 pcs, & REB670 * 3 pcs) integrated in MicroSCADA Pro HMI with new GUI
Integration of 3rd party meters & D-UPS, DC charger, MIMIC controllers via MODbus and Allen- Bradley PLCs via OPC connection
Customer’s benefits
Close cooperation resulting in optimized solution
Safeguarded investment and optimized life cycle cost through future-proof IEC61850 based systems
Excellent local competence and support
Customer: NanYa Technology Corporation (NTC)
Year of commissioning: 2007
pict. width: 2.9"
horiz. distance from top left corner: 0.5''
white line border, 3/4 pts
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11. Contents About Nanya Technology Corporation (NTC) NTC Fab 3
MicroSCADA Pro Installation
System Layout & Components
Process Devices
Applications
Engineering

12. System Layout System level 4/21/2017 pict. width: 2.9"
horiz. distance from top left corner: 0.5''
white line border, 3/4 pts
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13. System Layout System level 2 pcs Hot Standby Servers
4/21/2017
System Layout
System level
2 pcs Hot Standby Servers
4 pcs Workstations
7 pcs Front-end computers:
3 pcs with local database & workplace (Mirroring to Servers)
4 pcs without local database (“COM530”)
Front-ends contain IEC61850 OPC Server and External OPC DA Clients
Redundant Ethernet (Tree)
pict. width: 2.9"
horiz. distance from top left corner: 0.5''
white line border, 3/4 pts
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14. System Layout Substation level 4/21/2017 pict. width: 2.9"
horiz. distance from top left corner: 0.5''
white line border, 3/4 pts
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15. System Components Server computers: IBM eServer X236
4/21/2017
System Components
Server computers: IBM eServer X236
Xeon 3.2GHz*2 CPU
4GB RAM
4*80GB SCSI RAID
Matrox P650 VGA Dual Graphics card
Windows 2003 Server
SYS
Front-end computers: Advantech IPC-610
Pentium P4 3.0GHz, 2GB RAM
Windows XP Pro
pict. width: 2.9"
horiz. distance from top left corner: 0.5''
white line border, 3/4 pts
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16. System Components Ethernet switches: Ruggedcom RSG-2100 (28 pcs)
4/21/2017
System Components
Ethernet switches: Ruggedcom RSG-2100 (28 pcs)
Serial Device Servers: Moxa Nport 16-port (7 pcs)
For Modbus, RP570 protocols
Meinberg Lantime GPS receiver
Report printer
Event printer
pict. width: 2.9"
horiz. distance from top left corner: 0.5''
white line border, 3/4 pts
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17. Contents About Nanya Technology Corporation (NTC) NTC Fab 3
MicroSCADA Pro Installation
System Layout & Components
Process Devices
Applications
Engineering

18. Process Devices ABB IED’s: REX 521 (197 pcs) REF 541 (66 pcs)
4/21/2017
Process Devices
ABB IED’s:
REX 521 (197 pcs)
REF 541 (66 pcs)
RET 541 (13 pcs)
REB 670 (3 pcs)
3rd party devices:
RTU 211 (7 pcs, General I/O)
Allen Bradley PLC (Generator controller)
Modicon PLC (DUPS controller)
Siemens S7 PLC (Mimic controller)
Siemens P650 (Meters)
pict. width: 2.9"
horiz. distance from top left corner: 0.5''
white line border, 3/4 pts
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19. Contents About Nanya Technology Corporation (NTC) NTC Fab 3
MicroSCADA Pro Installation
System Layout & Components
Devices
Applications
Engineering

20. 4/21/2017
Applications
Connected to FMCS (Facility Maintenance Control System) using OPC DA Server
DUPS interface (Dynamic Uninterruptible Power Supply)
Mimic controller
Generator controller interface (Synchronization control)
Internal billing function
Geographical layouts
System supervision
pict. width: 2.9"
horiz. distance from top left corner: 0.5''
white line border, 3/4 pts
FISUB/Österbacka

21. Applications DUPS interface (Dynamic Uninterruptible Power Supply)
4/21/2017
Applications
DUPS interface (Dynamic Uninterruptible Power Supply)
Modbus interface to Modicon PLC
pict. width: 2.9"
horiz. distance from top left corner: 0.5''
white line border, 3/4 pts
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22. Applications DUPS interface (Dynamic Uninterruptible Power Supply)
4/21/2017
Applications
DUPS interface (Dynamic Uninterruptible Power Supply)
pict. width: 2.9"
horiz. distance from top left corner: 0.5''
white line border, 3/4 pts
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23. Applications Mimic controller
4/21/2017
Applications
Mimic controller
Control room mimic controlled from MicroSCADA
Using Siemens S7 PLC connected on Modbus
pict. width: 2.9"
horiz. distance from top left corner: 0.5''
white line border, 3/4 pts
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24. Applications Generator controller
4/21/2017
Applications
Generator controller
Connection realized by using AB RSLinx as OPC Server
SYS 600
OPC DA Client
Front-end computer
RSLinx
OPC DA Server
Ethernet
pict. width: 2.9"
horiz. distance from top left corner: 0.5''
white line border, 3/4 pts
Allen-Bradley PLC
SLC503
Allen-Bradley PLC
SLC503
Redundant PLC
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25. Applications Internal billing function
4/21/2017
Applications
Internal billing function
Creates energy consumption reports
Exports information to MS Excel
pict. width: 2.9"
horiz. distance from top left corner: 0.5''
white line border, 3/4 pts
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26. Applications Geographical layouts
4/21/2017
Applications
Geographical layouts
Helps operators locate alarms in factory
pict. width: 2.9"
horiz. distance from top left corner: 0.5''
white line border, 3/4 pts
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27. Applications System supervision – main system devices 4/21/2017
pict. width: 2.9"
horiz. distance from top left corner: 0.5''
white line border, 3/4 pts
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28. Applications System supervision – IED displays 4/21/2017
pict. width: 2.9"
horiz. distance from top left corner: 0.5''
white line border, 3/4 pts
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29. Applications System supervision IED supervision uses two signals:
4/21/2017
Applications
System supervision
IED supervision uses two signals:
1. System – SPA-ZC40x adapter using “Device connection status” item
2. SPA-ZC40x – IED using “ComStatus\stVal” (SPS)
pict. width: 2.9"
horiz. distance from top left corner: 0.5''
white line border, 3/4 pts
FISUB/Österbacka

30. Contents About Nanya Technology Corporation (NTC) NTC Fab 3
MicroSCADA Pro Installation
System Layout & Components
Devices
Applications
Engineering

31. Engineering Engineering tools: CET for SPA-ZC40x
4/21/2017
Engineering
Engineering tools:
CET for SPA-ZC40x
CET for IEC OPC Server
SCL Importer
OPC PO list
External OPC DA Client Conf. Tool
Object Navigator
Display Builder
pict. width: 2.9"
horiz. distance from top left corner: 0.5''
white line border, 3/4 pts
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32. Engineering Problems encountered in MicroSCADA
4/21/2017
Engineering
Problems encountered in MicroSCADA
Trends with Chinese OX characters crashes Trend Basket
Busbar coloring not support multiple displays
SCL Importer OX texts for protection signals
Device naming (IEC61346) used in SCL not accepted by customer
Problems encountered with adapters SPA-ZC40x
MMI alarms not in connectivity packages, requires manual entering
Supervision signals not in connectivity packages, requires manual entering
Time synch problem with OPC Server-> SPA-ZC40x, required update of firmware
pict. width: 2.9"
horiz. distance from top left corner: 0.5''
white line border, 3/4 pts
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33. Engineering Lessons learned:
4/21/2017
Engineering
Lessons learned:
Complete SPA-ZC40x configuration before downloading to all adapters
We downloaded new configurations (and firmware) several times (to over 250 adapters)!
IED time synchronization to be done directly from GPS receiver
IEDs are now synchronized from Front-end OPC Server
Consider to have one large Ethernet network for whole system
Now the process devices are on a separate network
pict. width: 2.9"
horiz. distance from top left corner: 0.5''
white line border, 3/4 pts
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